材料加工工程chapter 11 焊接新技及相关技术-2015.ppt

Recently, industrial robots have been considered to be the most promising tool in welding automation. Robot welding has been become widespread in manufacturing industry, because it allows a flexibility of manufacturing, a consistent weld quality and bead, and the improvement of hazardous conditions resulting during welding operations. * A resistance-welding equipment. The system had to be fast in execution and quick to program A CAM-capable system which has the optional capability of accepting code programming files generated by post-processing drawing files from a number of CAD applications. The machine can also execute a user program at a rate of one weld per second or less, based on weld current densities and point-to-point distances. * . Robot arc welding task sequencing Welding task sequencing is used to determine the order of welding tasks among different weld seams, and is concerned with productivity and the quality of welding. objective functions are proposed and efficient weld sequencing algorithms are developed to optimize welding operations classified by the number of weld seams, welding layers, and welding robots. * The programming of robot welding is a very timeconsuming process. It needs substantial expertise in both robotics and welding processes. Thus, most of the efforts in robot arc welding programming have focused on offline programming that permits the programs of a robot to be planned, simulated, verified, and written at a remote computer * Characteristics of robot arc weld sequencing A major concern for weld sequencing is productivity, as well as the fine quality of weldments. Therefore, there is a need for compromise between productivity and quality In order to improve weld robustness, multi-pass welding is used in thick-walled construction, as well as in aluminum alloy welded construction. By using multi-pass welding, tensile residual stress and brittle fracture resistance can be reduced. * A typical p