《硬质合金齿轮滚刀设计与有限元分析》-毕业设计论文（学术).docVIP

3 - 编号 本科生毕业论文 硬质合金齿轮滚刀设计与有限元分析 The Design and FEA Of Gear Hobs 学 生 姓 名 专 业 机械设计制造及其自动化 学 号 080311304 指 导 教 师 学 院 机电工程学院 二〇一二年六月 摘要 由于不适当的切削条件或用于制造齿轮滚刀的硬质合金材料选择不当，在加工一定数量的工件后，滚齿刀会出现微崩刃和侧刃顶部的急剧磨损现象。因此，有必要分析滚齿加工时齿轮滚刀的应力、应变以及危险点的分布。 本文根据齿轮滚刀的构形方法，在CATIA环境下建立齿轮滚刀参数化实体模型，重点完成了对复杂曲面的建模。并将实体模型导入CATIA有限元分析模块对侧刃进行滚齿主切削力静态分析。从而得知齿轮滚刀切削力对硬齿面硬质合金滚齿刀的磨损和崩刃影响较小，在主切削力作用下刀尖部位为危险点，齿根部位为次危险点。分析结果为继续研究硬质合金插滚刀奠定了理论基础。同时，为了加工应用，利用AutoCAD软件绘制了二维工程图纸。 关键词：硬质合金 滚刀 建模 有限元分析 Abstract As the inappropriate cutting conditions or inappropriate choice of carbide materials used to manufacture the gear hob , after processing a certain number of artifacts, micro-chipping and the top of the side edge of the rapid wear and tear phenomenon. Therefore, it is necessary to analyze the gear hob hobbing stress, strain and the distribution of dangerous points. A ccording to the configuration of the gear hob shaper cutters parametric solid model in CATIA environment, focusing on the modeling of complex surfaces. And solid model into CATIA Finite Element Analysis module contralateral edge of the main cutting in hobbing static analysis. In order to find the smaller gear hob cutting force on the wear and chipping of the hardened carbide hob, in the main cutting force under the tip parts of the dangerous point, the tooth root site for the second dangerous point. The results of the analysis laid a theoretical foundation to continue the research carbide insert hob. Meanwhile, in order processing application, the use of AutoCAD software to draw a two-dimensional engineering drawings. Keywords: Carbide material; Hobs ; Modeling; Finite element analysis 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc328475024 摘要 PAGEREF _Toc328475024 \h I HYPERLINK \l _Toc328475025 Abstract PAGEREF _Toc328475025 \h II HYPERLINK \l _Toc328475026 第1章 绪 论 PAGEREF _Toc328475026 \h 1 HYPERLINK \l _Toc328475027 1.1齿轮加工技术概述 PAGEREF _Toc328475027 \h 1 HYPERLINK \l _Toc328475028 1.1.1滚齿技术在齿轮加工中的地位