兰化化肥厂灰水回收管线涡轮增压清管器清洗方案..docVIP

PAGE 中国石油天然气股份有限公司兰州石化分公司 动力车间灰水回水管道 涡轮增压清洗清洗方案 编制：郭 琦 校核：柳俊旺 审核：赵丽萍 批准：刘志新 甘肃黑马石化工程有限公司 二〇一四年十月十六日  目 录 1、编制依据·······································································································1 2、动力车间灰水回水管道涡轮增压清洗·······················································1 3、涡轮增压清洗的范围··················································································2 4、涡轮增压清洗前的准备工作·······································································2 5、施工组织机构及施工准备···········································································3 6、施工流程、方法与工艺················································································4 7、检验方法·····································································································11 8、清洗质量标准·····························································································11 9、清洗所需材料质量要求·············································································11 10、质量保证措施···························································································11 11、涡轮增压清洗器清洗工程安全措施及施工管理····································13 12、职业安全环保要求···················································································15 13、危险点分析与预控···················································································17 黑马石化 HEIMASHIHUA 中油兰州石化分公司化肥厂动力车间灰水回水管道涡轮增压清洗施工方案 第 PAGE 5 页 共 17页 ______________________________________________________________________________________________________ 甘肃黑马石化工程有限公司 地址：兰州市城关区静宁路158号 电话：0931-8869810 传真：8869810 邮编：730030 中油兰州石化分公司化肥厂动力车间 灰水回水管道涡轮增压清洗施工方案 1、编制依据： 本方案是根据兰州石化公司动力车间灰水回水管道的工艺流程，管道在由渣水大坝输送回水过程中产生的物料垢、灰渣垢、炭黑垢、氧化铁垢等有关技术资料而编制的，同时还参考了如下技术资料： 1.1中油兰州石化化肥厂动力车间2014年灰渣管道清洗除垢工程计划 1.2国家和行业现行施工验收规范和质量保证文件 1.3 HG/T2387-2007《工业设备化学清洗质量标准》。 2、动力车间灰水回水管道涡轮增压清洗 兰州石化公司动力车间灰水输送系统运行十多年来，灰水回水管道结有严重的灰渣垢、积灰垢等，垢的主要成分含有Ca2+、Mg2+、Si2+、Fe3+、S-2、SO4-2、F-1等离子，目前灰水回水管道结垢厚度达到100～150mm左右,这些结垢、积灰造成灰水回水管道严重堵塞，输水管道孔径变小，阻力增大，起到瓶颈作用，无法达到正常输水工艺要求。这些污垢附着在灰水回