考虑过程阻尼的切削稳定性建模与仿真分析.PDFVIP

doi:10.3969/j.issn.1673-9833.2014.06.000 考虑过程阻尼的切削稳定性建模与仿真分析 李忠群，董亚峰，夏 磊，彭岳荣，朱 帆 (湖南工业大学 机械工程学院，湖南 株洲 412007) 摘 要：介绍了考虑过程阻尼影响的切削动力学模型，及切削稳定性解析求解方法；利用开发的仿 真程序分别对车削和铣削的稳定性进行了仿真分析，模型与仿真程序的正确性得到了切削试验的验证。 对比考虑过程阻尼影响前后的切削稳定性叶瓣图发现，考虑过程阻尼影响可显著提高低速区的稳定性极 限值。考虑过程阻尼影响的切削稳定性仿真结果，可用于指导航空难加工材料的高效切削。 关键词：过程阻尼；切削稳定性；稳定性叶瓣图；高效切削 中图分类号：TH113.1 文献标志码：A 文章编号：1673-9833(2014)06-00? ?-0? Modeling and Simulation of Chatter Stability on Cutting Process Considering the Effect of Process Damping Li Zhongqun ，Dong Yafeng，Xia Lei ，Peng Yuerong ，Zhu Fang （School of Mechanical Engineering，Hunan University of Technology ，Zhuzhou Hunan 412007，China ） Abstract ：The paper introduces a cutting dynamic model and its analytical solution for the chatter stability in which the effect of process damping is taken into consideration. On the basis, the chatter stability of turning and milling operations are predicted respectively, and the proposed model and its analytical solution have been verified by cutting tests. When the stability lobe diagram with and without process damping are compared, it can be found that when the effect of process damping is taken into consideration, the stable cutting zone can remarkablely be increased at low cutting speeds. The chatter stability simulation approach considering process damping is applicable for high performance machining of aeronautical hard-to-machine materials. Keywords ：Process damping ；cutting process stability；stability lobe diagram ；high performance cutting 究发现，当切削速度远低于加工系统的固有频率时， 0 前言 系统的稳定切削区域会显著增加（见图1）。这种低 众所周知，颤振是指发生在切削加工中一种自 速切削时稳定切削区的显著增加，可归结为刀具后 激振动现象，是影响切削加工效率的关键因素。它