基于acis的球形封头数控砂带磨削自动编程系统关键技术的研究与实现-机械电子工程专业论文.docxVIP

重庆大学硕士学位论文中文摘要 重庆大学硕士学位论文 中文摘要 I I 摘 要 核电高压容器球形封头通常是由若干块耐磨性和强度很高的不锈钢球瓣焊接 而成。为了保证球形封头整体的表面质量，在焊接完后需要对焊缝进行打磨，传 统的人工打磨方式加工效率低且难达到表面精度要求，严重阻碍了核电行业的快 速发展。 本文以数控砂带磨床在加工核电高压容器球形封头中的应用为工程背景，深 入研究了基于 ACIS 几何平台的球形封头数控砂带磨削加工自动编程系统开发的 相关技术。本文的主要研究内容包括以下几个方面： 研究了三维几何造型引擎 ACIS 平台及其拓扑结构；根据零件的特征和机床的 结构特点, 分析了核电高压容器球形封头砂带磨削加工方法，并对其进行推导，最 后得出实际加工轨迹的方程 z = f (x) ；提出了基于 ACIS 的球形封头数控砂带磨削 新算法。即在 ACIS 下建立包含加工轨迹曲线在内的新实体模型，提取特征加工曲 线，采用等误差二分法离散曲线获取节点，拟合轨迹曲线，生成了相应的走刀路 线。最后实现了后置处理。 在上述研究成果的基础上，设计了基于 ACIS 几何造型平台的球型封头数控砂 带磨削自动编程系统的总体结构，同时，运用面向对象的设计方法，开发了基于 ACIS 的球形封头数控砂带磨削自动编程系统，并运用于实际生产，取得了很好的 效果。 关键词：ACIS，球形封头，砂带磨削，自动编程 重庆大学硕士学位论文英文摘要 重庆大学硕士学位论文 英文摘要 II II ABSTRACT A nuclear power high-pressure vessel dome head is usually welded by several wear-resisting and high-strength ball clacks. After welding, welded seams have to be grinded in order for the high surface quality of the nuclear power high-pressure vessel dome head. And the working efficiency is low; the surface accuracy of the nuclear power high-pressure vessel dome head is unsatisfactory by the means of traditional man-made grinding which has hindered the development of the nuclear power industry. This paper takes the principle and engineering application of nuclear power high-pressure vessel dome heads grinded by NC grinding machine as background, studied the dome head CNC belt grinding automatic programming system development related technologies based on ACIS. The main contents of the paper are as follows: The three-dimensional geometric modeling engine ACIS and its topology were studied. According to the part characteristics and grinding machine structural features, the grinding machining method of nuclear pressure vessel dome head was analyzed. The actual processing locus equation z = f (x) was obtained after deducing the machining method. The new algorithm of dome head NC belt grinding was proposed based on ACIS. The appropriate machining model was established and trajectory curves were fitted to obtain tool paths. And also pos