金属板材圆盘剪分切过程有限元仿真研究-机械设计及理论专业论文.docxVIP

优秀毕业论文 精品参考文献资料 广东工业大学硕士学位论文对板材断面形貌的影响。压板力对断面的塌角、剪切带特征的影响不大，随着压板 广东工业大学硕士学位论文 对板材断面形貌的影响。压板力对断面的塌角、剪切带特征的影响不大，随着压板 力增加，毛刺高度略有减小；随着圆盘刀刃角半径增大，塌角高度、剪切带高度略 微增大，毛刺高度逐渐增大。 为减小和消除分切断面毛刺，本文提出了金属板材“塑性剪切压迫分离”精密分 切方法，采用轴向负间隙径向正间隙的组刀方式，使金属材料在分切过程中始终受 到压应力作用而形成塑性剪切，然后在压断辊的反向压迫下实现挤压分断，实现无 毛刺精密分切加工。建立45号钢板“塑性剪切压迫分离”精密分切仿真模型，研究了 板材变形和断裂过程、分切过程静水应力场分布和变化。塑性剪切压迫分离精密分 切加工的板材断面形貌与圆盘剪分切加工的明显不同，具有剪切塌角、剪切带、断 裂带、挤压带和挤压塌角等特征，无毛刺产生。在此基础上分析了塑性剪切过程中 刀具轴向间隙和径向间隙对板材断面形貌特征的影响规律。与圆盘剪分切加工一样， 随着轴向间隙的增大，剪切带高度逐渐减小，剪切塌角高度和断裂带高度则随之增 大，塑性剪切压迫分离精密分切中特有的挤压带和挤压塌角的高度均随着轴向间隙 的增大而增大。随着塑性剪切中径向间隙的增大，剪切塌角和剪切带的高度逐渐减 小，但断裂带、挤压带和挤压塌角的高度均增大。 关键词：圆盘剪分切；塑性剪切压迫分离；有限元分析；静水应力；断面形貌 II 万方数据 AB AB STRACT The rapid development of household appliances， automobiles， IT and metal Droducts industry promotes tremendous changes of processing theory，the level of equipment and quality requirements of metal products industry， and the accuracy requirement of sheet metal and its products is becoming higher and higher．Slitting the rolling wide format sheet metal to the strip in desired width is the foundation for the production of precision metal products，therefore，the requirement of sheet metal disc precision slitting longitudinal is also rising．It is very significant to understand the elastic-plastic state of deformation and fracture mechanism of the disc shear precision slitting process in．depth，to optimize parameters of sheet metal disc shear process，to contr01 the burr of slitting surface and to improve the accuracy of slitting surface shape and dimensional． Finite element analysis has become an important method of studying the deformation mechanism and process optimization of disc slitting process．In this paper， the disc shear slitting process model of 304 stainless steel sheet was established based on the Oyane ductile fracture criterion by the finite element simulation software DEFORM．2D，then the material deformation and fracture process of the disc slitting process were studied thoroughly．Simulation result shows tha