pvd涂层陶瓷刀具切削灰铸铁的性能研究机械工程专业论文.docxVIP

摘要增大而迅速减少，不同切削速度下PVD涂层陶瓷刀具切削灰铸铁的磨损机理无明显区 摘要 增大而迅速减少，不同切削速度下PVD涂层陶瓷刀具切削灰铸铁的磨损机理无明显区 别。 4)在高速面铣过程中，PVD涂层氮化硅刀具的使用寿命先是随着切削速度的增 大而减少，当切削速度上升到某一值后，则随切削速度的上升而增加。不同切削速度 下涂层刀具出现的磨损机理本质相同，只是刀具的粘结磨损轻重不同。面铣过程中刀 具加工质量随切削速度的变化与刀具使用寿命变化相似。 关键词：陶瓷刀具；PVD涂层；力学性能；磨损机理；切削方式 II 万方数据 ABSTRACTAt ABSTRACT At the background of the rapid development of high·-speed and high--efficiency process technology,ceramics materials(mainly A1203-based and Si3N4-based ceramics) become one of most promising cutting tool material because of its excellentⅥ怵resistance and high temperature stability．But there are still some technical difficulties which limit the wide application of ceramic cutting t001．For example，the strength and thermal shock resistance of alumina ceramic are weak，and it would get tipping or even fragmentation easily under strong cutting impact．Silicon nitride ceramic has good affmity with Fe in the workpiece，which would decrease chemical stability of the tool and C lead to sharp wear of the cutting tools With the development of hard coating technology,it is a feasible method to cover the tool surface、析th a thin hard and wearable coating to improve their cutting performances Among them，the physical vapor deposition(PVD)method，which has low process temperature requirements and no pollutant emissions，is an environmentally friendly science and technology．And theeoatings which deposited by PVD method possess high hardness， low friction coefficient,excellent wear resistance and chemical stability,could improve the cutting performance and cutting life of ceramic tools obviously In order to study the cutting performance and wear mechanism of PVD coated ceramic tools，cathodic arc evaporation(PVD-CAE)was adopted to produce TiN，TiSiN coatings on alumina tools；TiAIN，TiAISiN and CrAlN，TiAlN coatigs on silicon nitride tool，respectively The microstructure，hardness and adhesion evaluation of the coatings were studied by scan-ning electron microcopy(SEM)，micro-hardness tester and scratch test．Cutting test