基于机器视觉的接装纸缺陷检测装置-烟草科技.PDFVIP

2015 年8 月 烟草科技 Aug. 2015 第48 卷第8 期 Tobacco Science Technology Vol. 48 No. 8 基于机器视觉的接装纸缺陷检测装置 王 晖，程小虎，赵淑华，赵举峰 河南中烟工业有限责任公司安阳卷烟厂，河南省安阳市烟厂路南段 455004 摘要：为解决因接装纸质量缺陷造成卷接烟支废品率高等问题，基于机器视觉原理设计了接装纸缺 陷检测装置。该装置主要由图像采集、图像处理、光源、报警及剔除等部分组成，在接装纸自动拼接 器下方加装相机及照明系统对接装纸进行外观检测，并将检测结果输送至控制系统，完成对缺陷接 装纸的剔除。利用定制的有缺陷标记的接装纸，测试机器视觉装置对刀丝缺陷和烫金缺陷的检测 率，并与人工检测方式对比烟支外观不合格检出率。结果表明：采用机器视觉检测装置，较好地解 决了卷烟生产中接装纸缺陷漏检、误检以及检测效率低等问题，刀丝缺陷检出率达100% ，烫金缺陷 检出率达96% ，对不合格烟支的检出率显著高于人工检测水平，有效提升了卷烟产品品质。 关键词：卷接机组；接装纸；缺陷检测；机器视觉；图像处理 中图分类号：TS433 文献标志码：B 文章编号：1002-0861（2015 ）08-0088-05 DOI ：10.16135/j.issn 1002-0861 Tipping Paper Detection Device Based on Machine Vision WANG Hui, CHENG Xiaohu, ZHAO Shuhua, and ZHAO Jufeng Anyang Cigarette Factory, China Tobacco Henan Industrial Co., Ltd., Anyang 455004, Henan, China Abstract: To eliminate defective cigarettes caused by tipping paper faults, a tipping paper detection device was designed based on machine vision. The device was mainly composed of image acquisition, image processing, light source, alarming and rejection units. A camera and an illuminating system were installed under the automatic tipping paper splicer for tipping paper detection, the detection results were sent to the control system, and defective tipping paper was rejected. By adopting purpose-made defective tipping paper, the detection rates of the machine vision device were tested and compared with visual inspection. The results showed that the detection rates of the machine vision based device for tipping paper with visible streaks reached 100% , for stamping defects reached 96% , for the unqualified were significantly higher than those of visual inspection. The appearance quality of cigarettes was effectively promoted. Keywords: Cigarette maker; Tipping paper; Defect detection; Mac