薄壁件切削变形仿真与实验研究机械工程专业论文.docxVIP

山东建筑大学硕士学位论文Simulation 山东建筑大学硕士学位论文 Simulation and experimental study of cutting deformation of thin-walled parts Zhang Ru(Mechanical engineering) Directed by Tang Ai jun ABSTRACT Thin—walled parts refers to the thickness size is far lower than the other two directions．Because of their higher strength，lighter quality,compact structure,good overall performance，saving material，beautiful appearance and SO on，they are widely used in the modem aviation，aerospace and defense industries，such as aircraft,precision fo画ng frame， whole beam structure，the whole floor．However owing to low rigidity,easily deformed， unreasonable choice of cutting parameters，changing the location of the cutting force,it will seriously affect the surface precision efficiency．Therefore，in order to reduce the deformation， improve the surface quality and machining accuracy of parts，and save working hours，it is necessary to make a deep research on the machining deformation of thin wall parts．In this paper，based on the theory of finite dement simulation，NC machining and high speed milling， the role ofcutting deformation and control measures are studied．Specific work is as follows： 1)Based on the Reciprocal Theorem，a finite element mathematical model of thin-walled NC milling deformation is established．According tO the mechanics of metal cutting，the milling process is simplified．Using finite element simulation technology，this paper establishes the mathematical model ofmachining deformation ofthin walled parts． 2)Using the finite element software(Ansys l 4．O)analyzes the deformation of the cutting position，cutting parameters，tool parameters and cutting force of milling of thin-walled pans． By the finite element software，this paper studies the effect of the cutting parameters(the radial depth of cut，feed per tooth，axial cutting depth，spindle speed)，cutting force and cutting position on cutting deformation，which provides good evidence for actual cutting． 3)The NC milling experiments of thin-walled parts are