浅谈管网类项目冲洗钝化施工方案..doc

管道斜切口的理论和应用 PAGE 2 2 浅谈管网类项目冲洗钝化施工方案 -沙特冷水管网项目冲洗钝化工作总结 作者姓名：李涛 单位：中石化胜利油建工程有限公司 管道容器厂 完成日期：2013年07月 浅谈管网类项目冲洗钝化施工方案 PAGE 1 PAGE 2 1 目 录 摘 要································································2 1 前 言·······························································3 1.1 选题意义···························································3 1.2 管线内部清理施工方法现状现状··········································4 2 管线清洗前的准备工作·············································5 2.1 程序文件的制定和报批··················································6 2.2 清洗施工区的准备·····················································6 2.3 人员和材料的准备·····················································7 2.4 设备的连接···························································8 3 冲洗过程中的管理·············································10 3.1 供水量和泵油料的监控················································10 3.2 开放式水箱的清理·················································10 3.3 化学药剂冲洗的流程及水质监测·····································11 3.4 过滤器撬块的清理·················································11 3.5 管线的放空及排污·················································12 4 结 论······························································14 参考文献·····························································15 摘 要 管道在制造、储运及安装过程中会形成铁锈、焊渣以及尘土、砂子、保温材料等杂质，这些杂质如果不及时从管道内清除，就会在管线运营过程中随介质的流动而不断地对管道内壁发生碰撞、滑擦，进而破坏管道内防腐而导致内部腐蚀的出现；同时管线内各种杂质经过长时间的累积会严重影响管道内介质的质量和运输效率，因此必须对新建的管道进行有效的清洗，在最大限度的清除杂质的同时，使管道内表面形成一层致密的化学钝化膜，从而可以有效的防止污垢的再次产生，使设备不受腐蚀或者其他化学作用破坏，最终有助于延长设备的安全使用寿命。目前管道清理的方式主要可分为两类：一是化学药剂清洗，二是物理清洗。其中物理冲洗主要包括：（1）高压空气吹扫；（2）高压水射流清洗；（3）清管球清洗。不同的方法有不同的优缺点。本文主要结合在沙特冷水管网项目冲洗钝化施工过程中的实际经验，浅析管线高压水冲洗、化学药剂冲洗及钝化处理的实际应用情况，从而有助于提高今后管网类项目在冲洗钝化施工方案上的选择性，以便以最优化的方式完成项目的冲洗工作。 关键词：铁锈、杂质、清洗、吹扫、市政和工艺管网 1 前 言 1.1 选题意义 对城镇供水管道进行清洗是一项