薄壁塑件的翘曲数值分析及模具补偿.pdfVIP

第7卷摇 第1期 摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 摇 摇 2015年01月 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇摇摇 51 薄壁塑件的翘曲数值分析及模具补偿 沈国保,张驰,赵玲杰,白梅 (重庆理工大学 材料科学与工程学院,重庆400054) 摘要: 目的摇 解决薄壁塑件在注塑成形过程中出现的翘曲问题。 方法摇 采用moldflow软件对产品 注塑成形过程进行了数值模拟分析,确定了补偿量,运用补偿法对模具进行了修正,补偿变形量。 结果摇 经过对模具的适当修正,薄壁塑件的翘曲量由原先的0.89 mm减少到0.29 mm,装配精度 得到了很大改善。 结论摇 运用补偿法对塑件进行模具设计,使薄壁塑件的翘曲变形量大幅减少, 尺寸精度满足使用要求,为生产实践提供了可靠依据。 关键词:薄壁塑件;翘曲;数值模拟;模具补偿 DOI:10.3969/ j.issn.1674鄄6457.2015.01.010 中图分类号:TQ320.66摇 摇 摇 文献标识码:A摇 摇 摇 摇 文章编号:1674鄄6457(2015)01鄄0051鄄05 Numerical Simulation and Mold Compensation of Warpage for Thin鄄wall Plastic Parts SHEN Guo鄄bao,ZHANG Chi,ZHAOLing鄄jie,BAI Mei (College of Material Science and Engineering,Chongqing University of Technology,Chongqing400054,China) ABSTRACT:To solve thewarpage of thin鄄wall plasticpartsoccurring inthe injection moldingprocess. Injection molding processwas analyzed by numerical simulation using Moldflow software,from which the amount of compensationwas deter鄄 mined. The mouldwas corrected by compensation method to compensate the deflection. After appropriate amendments to the mould,thewarpage amount of the thin鄄wall plastic partswas decreased to0.29 mm from the original amount of 0.89 mm,which greatly improved the assembly accuracy. The warpage amount of the thin鄄wall plastic parts was greatly de鄄 creased andthe dimensional accuracy met theoperatingrequirementwhenthe compensation methodwasused in mould de鄄 sign for plastic parts,which provides a reliable basisfor the production practice. KEY WORDS:thin鄄wall plastic;warpage;numerical simulation;mould compensation 摇 摇 薄壁塑件注塑成形技术是在传统注塑成形基础 因素是复杂的,根据现代塑料制品翘曲