带轴齿轮坯闭式精锻成形数值模拟与试验研究-精密成形工程.PDFVIP

第 8 卷 第 5 期 精 密 成 形 工 程 2016 年 09 月 JOURNAL OF NETSHAPE FORMING ENGINEERING 137 带轴齿轮坯闭式精锻成形数值模拟与实验研究 孙建辉 1 ，谢瑞 1 ，薛克敏 1 ，汪长开2 1.合肥工业大学，合肥 230009 ；2.合肥汇能汽车零部件产业发展有限公司，合肥 230009 （ ） 摘要：目的 研究带轴齿轮坯闭式温精锻成形的工艺过程。方法 根据零件结构特点，制订合理的成形 方案，利用有限元分析软件对其闭式精锻成形过程进行模拟分析，并开展相应物理实验对模拟结果进 行验证。结果 通过模拟获得了齿轮坯成形过程中的等效应力分布、等效应变分布、金属流动规律、温 度分布和载荷变化等，实验制得符合要求的锻件，与模拟结果基本吻合。结论 闭式温精锻工艺制得了 符合尺寸要求的齿轮坯锻件，该工艺方案可行，模拟结果准确可靠，对实际生产有一定指导作用。 关键词：带轴齿轮坯；闭式精锻；有限元模拟 DOI ：10.3969/j.issn.1674-6457.2016.05.022 中图分类号：TG316 文献标识码：A 文章编号：1674-6457 (2016)05-0137-05 Numerical Simulation and Experimental Study on Closed Precision-forging for Shaft Gear Billet 1 1 1 2 SUN Jian-hui , XIE Rui , XUE Ke -min , WANG Chang-kai (1.Hefei University of Technology, Hefei 230009, China; 2.Hefei Huineng Auto Parts Industry Development Limited Company, Hefei 230009, China) ABSTRACT: To study the closed precision-forging for shaft gear billet, a reasonable forming process was defined according to the special structure of the gear billet. The simulation analysis of closed precision-forging process was carried out by finite ele- ment analysis software. Corresponding physical experiment was carried out to validate the simulation results. Effective stress and strain distribution, metal flow pattern, temperature distribution and load change in the forming process were obtained through finite element simulation. The product made in