基于CCD的活塞环参数测量技术的研究-测试计量技术及仪器专业论文.docxVIP

摘要 ... rd r dF l-111 活寨环是一种具有较大向外扩张变形的金属弹性环，它被装配到剖面与其相 应的环形槽内。它与气缸醋的密合程度直接关系着发动机的工作效率和排放状 态。由于活塞环气密性指标的重要性，一些要求较高，或工艺性较差的品种要求 逐片检验密封性。同时对标准状态下的活寨环开口宽度做了相应要求。由于活塞 环产量巨大，长期的人工检测强度较大。长时间的自测漏光易产生视觉疲劳，产 品质量完全依赖于操作人员的资任心。 本文针对活寨环漏光度和闭口问隙两个参数的自动测量做了深入研究和探 讨。两个参数的测量均是基于 CCD 传感器并且采用视觉技术来进行数据处理的 方法实现的。首次提出面阵 CCD 测漏光的思路，并且完成了相关算法的设计。 目前在实验室环境下完成了模拟实验分析，为正在研制的自动检测分选仪提供了 可靠的理论基础和实验依据。 本文主要工作如下: 1.漏光检测方案探讨。包括线阵或由阵 CCD 传感榕的选择、硬件实验装置 的设计等，最终讨论确定单个国阵 CCD 拍摄，困周内拼接漏光信息，最终评判 的方案。 2. 漏光检测算法设计。针对漏光度检测的三个指标分别完成了算法编程实 现。 3. 闭口间隙的测量和数据评定。重点详述了自适应算法的编程设计。 4. 基于 VC 串口通信的实现。本文基于封装好的多线程 CSerialPort 类，简单 实用。 5. 实验测蠢的重复性及影响结果的因素分析。 、星。 ?， 关键词:活寨环漏光度面阵 CCD 闭口间隙 ABSTRACT Piston ring is a meta1lic elastic ring with large deformation and outward expansion，which is assembled to the corresponding ring groove. 也.e tightness between piston ring and cylinder wal1 has a bearing directly on efficiency and discharge s阳tus of intemal-combustion engine.Leak test are required for some species with high requirement or bad manufacturability one by one，bωuse of the important of airtightness of piston ring. At 也e same time，the end gap of piston ring und时 the v standard state is required to test eith时.Moreov町，as the output of piston ring is enormous，long-term strength of manual detection is large.Not only it is eωY to lead ω visual fatigue，but also the quality of products depends entirely on oper.旧时s re叩onsibility. Theau阳matic measurement of the two parameters that light leak.age degree and end gap of piston ring were futher studied and dicussed in this pap侃Both of 由em were implemented s飞lccessfully based on CCD sensors and comput町 vision technology. Leakage test with area array CCD wωfrrst PI叩osed，and related algorithm design wereωmpl 创ed.Up 阳 the present，experimental analysis in a laboratory environment was high1y fmished，which provide theoretical and experimental basis for the being developed automatic inspected instrument. The main work is as following : l Li挡t leaka