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Abstract
Owing to the bad environment, such as the high temperature and high humidity in the section region of the continuous caster, the electrical wire skin of the electromagnetic stirring system is easy to be eroded. Consequently, the power lines have connected to ground on one point or more many times every year, which causes the unevenness of the molten steel stirring and may even decline the quality of the continuous casting slabs, resulting in reducing the output and increasing the rate of waster, even causes the serious electric power trouble. It has resulted in the economic loss of millions of dollar directly and indirectly every year.
In order to solve the problem, the power monitor which can detect earth faults and other short-circuit faults quickly and accurately needs to be designed. The electromagnetic interference of environment is strong, and the voltage and current of electromagnetic stirring system is high, the value of leakage current signal is weak, the number of each units signals is up to 35, and acquisition of signals is complex, so the system uses Hall sensors to detect three-phase voltage, current and leakage current , and adopts a unique method of zero-sequence current detection, which is that three-phase power line through a very accurate Hall sensor, according to the results of test, the precision of traditional methods is less lower than this unique method in detecting leakage current, and this method guarantees to judge the failure reliable and rapidly. The
embedded processor of NiosⅡ is capable of collecting and processing 35 signals. A
functional link network (FLN) model can incorporate process mechanism and prior knowledge, it is used to predict the leakage current dynamics of the electromagnetic stirring windings. In this way, the predictive-maintenance manner of the earth faults is achieved, and the continuity and security of the electromagnetic stirring process are thus guaranteed.
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This thesis presents the overall d
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