德尔福精益生产Lean manufacturing培训资料.pptVIP

COMMON Manufacturing System to Delphi Divisions Vision and Operating Principles DMS is a tool to become lean Six Interdependent Elements The six interdependent elements provide the basic framework of the manufacturing system. They are the focus of our activities: Developing profound knowledge, planning and implementation, and continuous improvement. 德尔福各部门共同的制造系统 前景展望和运行原则 DMS 是实现精益生产的工具 六个相互依存的要素 六个相互依存的要素构成了该制造系统的基本结构。它 们是我们活动的中心：拓展丰富的知识、规划和实施以 及不断改进。 DMS Objectives 德尔福制造系统目标 Transform Continuously improve our operations to a Quality Network based, globally dominant manufacturer 转变并持续地改进我们的业务从而使其成为基于质量网络的在全球处于主导 地位的制造厂商。 Reduce Total Manufacturing Costs 降低总的制造成本 Reduce Customer Response Time 减少对客户的反应时间 Reduce Inventory 减少库存 Reduce Non-Value Added Activities 减少非增值活动 Increase Productivity 提高生产效率 Improve Quality 提高质量 Reduce Structural Costs 降低结构成本 Engage all work force in the process 让所有员工参与这一过程 Interdependent Elements 相互依存的要素 Key Metrics 主要指标 Lean Metrics 精益生产指标 Uptime 劳动工时利用率 Maintenance (MERV) 维修率 Scrap % 废品率 Rework % 返工率 Capacity Utilization 生产能力利用率 Productivity 生产力 Manufacturing Expense 制造成本 Total Production Cycle Time 产品生产总周期 Inventory Turns 库存周转率 Quality and Safety Metrics 质量及安全指标 RRPPM 百万分之不合格数 Recordable Accident Rate 记录在案的工伤事故率 Lost Work Day Case Rate 引起误工的 工伤事故率 Content 目录 Lean 精益 Waste 浪费 DMS overview 德尔福制造系统简介 Value stream VSM 价值流和价值流程图 Key metrics 关键指标 Lean 精益 At Delphi, Lean is... A business strategy for maximizing profit by energizing people to respond to customer demand in the shortest possible time by eliminating waste in everything we do. 在德尔福公司，精益表示… 一种经营战略，它激励人们在所做的任何事情中消除浪费，在尽可能短的时间内对客户需求作出反应，从而使利润最大化。 Lean = Elimination of Waste 精益 ＝ 消除浪费 Waste is anything that does not directly add value to the final product or contribute to the product’s transformation. 浪费是任何对最终产品或产品的转化不直接增值的东西 Waste only adds time and cost, no value. 浪费只增加时间和成本