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基于
基于 YAG 激光器的冷轧辊毛化处理系统的研究
RESEARCH OF ROLL TEXTURING PROCESSING SYSTEM BASED ON YAG LASER
ABSTRACT
Many kinds of texturing technology and experiment are not only applied to the iron and steel, metallurgy, precision ship steel, galvanized sheet, tin plate, stainless sheet belt, but also to the strengthening surface of cold roll. While, many of them are inefficient, noisy, highly powerful, and they have the problem with uncontrollable roughness, bulky equipment, serious environmental pollution.
The equipment for roll texturing is developed based on YAG laser, which are combined with CNC system and Q switch modulation. The equipment uses PC to intently adjust parameters with even and controllable roughness.
This article firstly has done a detailed study for the structure of laser roll texturing system, giving the processing requirements and structure and function of the system., and the density of
texturing-dot is controlled at
4 ??4 ~ 6 ??6dot / mm2 and the diameter is controlled at 80?m ~ 300?m .
The relationship of roll speed, table speed and roll diameter, laser pulse frequency has been deduced. According to process requirements of the system, a transformation of the various parts of the structure and design has been done.
The laser power and Q drive control mode is serial communication code. According to process requirements, the mode of roll speed and table speed control has been identified, and corresponding drive source and card has been done. The article makes a confirmatory calculation of table moving accuracy.
The article develops software of YAG laser texturing system, and the language is VC and labVIEW. It respectively analyses communication protocols of laser power and Q drive external interface as well as command word and uses computer DBF-25-pin parallel port to simulate the data in serial communication. It uses linkage control card with four-axis GT-400-PCI to develop secondly for roll and table, and deduces the relationship of laser pulse, texturin
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