基于机器视觉的注塑过程检测技术-材料加工工程专业论文.docxVIP

华 华 中 科 技 大 学 硕 士 学 位 论 文 II II Abstract Injection molding is one of the most common forming methods of plastic products. In the plastic injection molding process, products will appear kinds of defects. Now the surface qualities of products mainly rely on manual sampling detection, which is of low automation degree and efficiency. It is a common phenomenon that products ejection incomplete, which has bad effects on products quality and the mold. Machine vision is a new technology which can take place of manual detection, providing accurate and efficient automation solutions for the detection task. This paper aims to use machine vision technology to realize the products online surface defects detection and automatic identification, as well as the detection of cavity abnormal situation. This paper analyzes the composition and principle of machine vision system and designs a injection molding process detection system based on machine vision combining with the actual situation, for online surface defects automatic detection and identification, as well as automatic detection of cavity abnormal situation. Based on these, this paper designs the overall structures of hardware and software system, studies on the key hardware selection, and designs the software processes and main software modules, and develops the graphics user interface with Qt. To reduce the interference of the non-target area and improve the detection accuracy, the paper sets ROI manually, and supports many ROIS; according to the software process of products surface defects detection, this paper firstly studies the key algorithms such as the image enhancement, template matching, image segmentation, morphology processing, contour extraction, and chooses the appropriate algorithms on the basis of experiment to get areas of surfaces defects; based on principles of these algorithms, this paper realizes automatic detection of cavity abnormal situation by using image filtering, template matching algorithms,