渐开线少齿数齿轮副的轮齿修形方法研究-机械工程专业论文.docxVIP

万方数据 万方数据 中文摘要 安装误差、加工误差以及受载变形的存在改变了齿轮的啮入、啮出以及齿向 接触的状态。修形可以改善齿轮副的啮合接触性能。本文开展了小齿轮齿数小于 6 的渐开线齿轮副的轮齿修形研究，主要研究工作如下： 首先，从端面和齿宽两个方向分析了加工误差和安装误差对齿轮副啮合接触 性能的影响，提出以接触线偏差作为安装误差对齿轮副齿向接触均匀程度影响的 评判指标，对安装误差进行了分析。其次，对齿轮副的端面啮合以及整体啮合进 行了分析，对传递载荷引起齿轮的变形及其对啮合接触性能的影响进行了分析。 然后，针对齿向扭转变形、弯曲变形、加工误差和安装误差对渐开线少齿数齿轮 副的影响，开展了齿向修形设计研究。针对轮齿变形，以消除啮入和啮出冲击并 使齿轮副静态传动误差恒定为目标，对渐开线少齿数齿轮副进行了斜修形设计。 最后，利用有限元软件获取可以作为修形参数来源的齿轮副的变形量，给出修形 算例。 论文对于多种误差及变形对渐开线少齿数齿轮副啮合接触性能影响的分析、 以及修形方法的设计，对于提高渐开线少齿数齿轮副在实际工况中的啮合接触性 能有一定的理论借鉴作用。 关键词：渐开线少齿数齿轮副；误差；变形；啮合接触性能；修形 I Abstract Alignment error, machining error and deformation because of transmitting load change the meshing condition of gear pair. Tooth profile modification can improve its meshing performance. Researches on tooth profile modification of involute gear pair with a small number of teeth have been carried out. Involute gear pair with a small number of teeth refers to gear pair of which the pinion has less than 6 teeth. The following work has been done: Firstly, the effect that alignment error and machining error have on meshing performance of gear pair is analyzed from end-face and longitudinal angle respectively. Taking contact line deviation as influence evaluation index of alignment error on evenness of longitudinal contact, analysis of alignment error is conducted. Secondly, end-face meshing and whole meshing of gear pair, deformation of gear body and tooth and its effect on meshing condition are analyzed. Thirdly, longitudinal tooth profile modification of involute gear pair with a small number of teeth is designed aiming at error and deformation. Aiming at tooth comprehensive elastic deformation, diagonal modification is designed, which means to eliminate engaging-in and engaging-out impact and keep static transmission error constant. At last, deformation values as resources of tooth profile modification parameters are achieved with finite element software, and an example of tooth profile modification has been given. The analysis on effect of error and def