水煤浆喷嘴温度场和应力场分析及涂层材料应用-中国表面工程.PDF

第 23 卷 第 4 期 中 国 表 面 工 程 Vol.23 No.4 2010 年 8 月 CHINA SURFACE ENGINEERING August 2010 第 1 期 陈 爽等 ：铝阳极氧化膜的硫酸钇脉冲封闭 49 doi: 10.3969/j.issn.1007−9289.2010.04.016 水煤浆喷嘴温度场和应力场分析及涂层材料应用* 张春子 ，王卫泽 ，涂善东 （华东理工大学 承压系统安全科学教育部重点实验室 ，上海 200237 ） 摘 要：为提高新型水煤浆喷嘴的抗冲蚀性能 ，采用有限元分析法 ，对新型水煤浆喷嘴稳定工作时的温度和应力场进 行了分析计算 ；并对超音速喷涂制备的涂层与等离子喷涂涂层、激光熔覆制备涂层与喷嘴材料哈氏合金的冲蚀性能进 行试验研究 。结果表明喷嘴稳定工作时 ，出口端部的温度较高、温度梯度较大 ，水煤浆通道温度在 300～500 ℃。热应 力最大值发生在冷却水套管的外壁圆角处 ，同时喷嘴出口端部应力较大。在不同的冲蚀速度下 ，3 种涂层的抗冲蚀能 力均优于哈氏合金 ，且超音速喷涂制备涂层的抗冲蚀能力最优。 关键词：喷嘴；涂层 ；温度 ；水煤浆 中图分类号：TG174.442 文献标识码：A 文章编号：1007–9289(20 10)04–0070–04 Temperature Analysis of a New Nozzle in Coal–water Slurry Gasifier and Application of Anti– erosion Coatings ZHANG Chun–zi, WANG Wei–ze, TU Shan–tung (Key Lab of Safety Science of Pressurized System, Ministry of Education, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237) Abstract: Temperature field of new coal water slurry (CWS) nozzle was analyzed through using finite element method, in order to improve the erosion resisting performance of the nozzle. Moreover, the comparison of erosion behavior of high–velocity oxyfuel (HVOF) sprayed coating, plasma sprayed coating, and laser melting coating with Hastelloy alloys was investigated. The results show that the temperature and temperature gradient at the exit surfaces of the CWS nozzle were higher than that of other parts of the nozzle. And the temperature at the CWS channel is about 300～500 ℃. The erosion resistance of three kinds of coatings is more than Hastelloy alloys. In addition