基于虚拟样机技术的掘进机截割部建模与动态分析-机械电子工程专业论文.docxVIP

摘 要 掘进机硬岩掘进时，工况恶劣，载荷复杂，通过建造以 ADAMS 为核心的虚拟样机技 术环境，建立了复杂赋存条件下工作的掘进机截割部刚柔耦合虚拟样机模型；利用 Matlab 软件模拟了与实际工况符合的载荷曲线，并添加到虚拟样机模型上；通过 ADAMS/flex 模 块对掘进机截割部关键零件的强度校核，为掘进机设计提供结构强度的理论依据；利用截 割头截齿的运动轨迹对截割断面轮廓进行三维描述，为断面成型提供了可靠的数据保证。 基于 ADAMS/Hydraulics 模块建立掘进机截割部回转台的液压系统模型，进行液压系统和 机械系统的耦合模型仿真，得出液压系统的动态特性，为掘进机回转台的液压系统设计提 供了理论依据。降低了新产品的研发成本，为复杂环境下工作的大型工矿装备的设计与研 究提供了一种新的方法和手段，具有巨大的应用前景。 关键词：掘进机；截割部；虚拟样机技术；刚柔耦合；液压系统 Abstract When Roadheader is going on hard rock excavation, the work condition is bad and the loads are complex.By building the virtual prototype technology environment at the core of ADAMS, the rigid-flex coupled virtual prototyping model of Roadheader Cutting Unit is established under the working conditions of the complex occurrence. Its momentary loads are worked out by the implementation of Matlab and added to the virtual prototyping mode successfully. The intensity of its key parts is checked By the ADAMS/flex module, which can provide guidance and reference for structure design of Roadheader. Using every pick trace on its cutting head, The outline of 3D cutting surface is described, which provides the reliable data for cross section shape; Basing on ADAMS/Hydraulics, it establishes hydraulic system model of rotary tables on cutting unit of Roadheader, and checks the coupling model of simulation on hydraulic and mechanical system, and gets the dynamic characteristics of hydraulic system, and provides theory basis for hydraulic system of Roadheader. By which it reduces the cost of new product development, it provides a new method and means for design and research of complex large mining equipment under the complex working environment, with great application prospect. Key Words：Roadheader；Cutting Unit；Virtual Prototype Technology；Rigid-flex coupled； Hydraulic system 目 录 摘 要 I Abstract II 1 绪论 1 1.1 掘进机的分类及特点 1 1.1.1 掘进机的分类 1 1.1.2 掘进机的发展 4 1.2 论文的研究内容和意义 6 1.2.1 论文的研究内容 6 1.2.2 课题的理论意义及实用价值 6 2 虚拟样机技术概述 8 2.1 虚拟样机技术 8 2.1.1 虚拟样机和虚拟样机技术 8 2.1.2 虚拟样机技术的产生及其现状 9 2