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华中科技大学硕士学位论文
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Abstract
Manufacturing enterprises remain many problems and demands in quality information collection and quality data analysis, such as the low degree of automation in quality information collection and synthetic high cost of control chart etc. With the development of the Internet of Things (IoT) technology such as RFID and wireless sensor networks (WSN), we have new methods for manufacturing quality control. This paper mainly studies on the key quality control technologies based on IoT.
At first, quality information is collected automatically by IoT technology. Considering about the characteristics and demands of manufacturing quality control and IoT technology, an isomerism data communication network is constructed, and multi-source quality information transformation is realized. Based on the isomerism data communication network, the paper proposes and designs an IoT-based quality information collection scheme. Taking digital caliper as the object of study, the paper has tested the mobile data collection based on Zigbee technology, and verified the quality information collection scheme based on IoT.
Then the process quality is analyzed and controlled based on the collected real-time information from the above IoT. Under the assumption that the process mean shift is a random variable, an economic design method of the EWMA control chart is proposed, and the quality loss of the defective products is quantified by calculating the oversize rate of the quality characteristics. In this paper, the optimal design model of the EWMA control chart is set up to minimize the expected cost in a time unit, and we can obtain the optimal EWMA control chart parameters such as the control limit, the smoothing factor, the sample size and the sampling interval.
II
Meanwhile, a comparative example shows that the proposed model is superior to the Shewhart mean control chart.
The proposed quality control system has successfully implemented
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