基于内高压成形的液压冲孔数值模拟-机械设计及理论专业论文.docxVIP

摹F内廓件成彤的液件冲fL致值模拟本文通过分析金属管材液压冲孔工艺的变形机理，并对其工艺参数影响规律进行 摹F内廓件成彤的液件冲fL致值模拟 本文通过分析金属管材液压冲孔工艺的变形机理，并对其工艺参数影响规律进行 研究，深化了对该项技术的认识，可缩短液压冲孔过程的工艺实验周期，提高生产效 率和产品质量，对于今后该项技术在我国的推广应用具有一定的指导意义和参考价 值，促进了我国汽车结构轻量化的进一步发展。 关键词：液压冲孔；内高压成形；数值模拟；有限元：正交试验 Ⅱ 济南大学硕t学位论文Numerical 济南大学硕t学位论文 Numerical Simulation on Hydropiercing Process Based on Internal High Pressure Forming Abstract Owing to the cost increasing of fuel and raw material，as well as strict limit of environmental protection laws and regulations to the exhaust gas discharging,the lightweight structure of the automobile is becoming increasingly important．Internal high pressure forming,as a new tubular components hydroforming technology,has been developing under such a background．The hollow CTOSS·section components manufactured by this new technology have many advantages,such as lightweight，high stiffness,fewer parts，reduction of subsequent handling process and lower cost，etc．In recent years，this new technology has been applied to automotive and aviation industries as well as other manufacturing fields in many countries including Germany,the United States and Japan．It also yiclds good social and economic benefits．Hydropiercing,as a new hole manufacturing technology of tubular components has developed on the basis of the maturity of the internal high pressure forming．Hydropiercing process with lligh pressure liquid provides back-pressure and takes the place of the metal die or punch．Currently， along with the hydroforming craft daily popularization，hydropiercing technology has attracted extensive attention of the scholars and engineers in domestic and foreign countries．At the same time，experimental and application studies have been made． However,the uew reports of theoretical studies On its deformation mechanism and influence regularity of processing parameters have not been reported． Hydropiercing is a complicated plastic deformation processing technology that has characteristics of obvious physical and geometrical non·linearity an