管道的防棘轮变形技术和抢修技术及软件-化工过程机械专业论文.docxVIP

摘 要 本文研究了核电站压力管道防棘轮效应校核方法，提出使用管道三点弯试 验、有限元分析与 C-TDF 等效塑性应变增量控制法结合及核岛机械设备设计和 建造规程 ASME、KTA 以及 RCC-M 标准等方法建立棘轮边界曲线，校核棘轮效 应。试验结果与标准比较发现，由标准确定的棘轮边界都偏于保守。有限元方法 得到的各模型预测管材的内压管道在循环弯曲载荷作用下的棘轮边界均在试验 棘轮边界点以下，证明了有限元计算方法校核棘轮效应的方法是可行的。 在此基础上，运用面向对象的程序设计方法、高效的参数化建模技术以及多 种软件协作技术，以 Visual Basic 2005 为编程平台编制相应的应力评定程序。主 要包括四个模块，即棘轮效应校核模块、应力校核模块、疲劳校核模块及数据库 管理模块。面对真实工况，结合有限元计算或应用试验结果得到的棘轮边界曲线 对工况的载荷状态下的棘轮效应失效情况进行判断，同时利用 RCC-M 标准提供 的简化疲劳方法对管道进行疲劳校核，以此作为工程设计的判据。 本文还总结了适用于管道公司实际情况的管道抢修技术方法，并基于管道泄 漏抢修技术、管道打孔盗油抢修技术、自然因素引起管道缺陷修复技术三部分编 制了管道抢修技术软件，用于指导维抢修队伍的管体修复，确保油气长输管道全 寿命周期管理。 关键词： 棘轮变形，核电站 ，ANSYS，压力管道，VB，抢修 ABSTRACT Three methods were employed to evaluate the ratcheting boundaries of pressurized piping in PWR nuclear power plant including using the three-point beam test results, simulating via ANSYS software combined with ratcheting rate control method suggested by C-TDF and employing nuclear power plant mechanical design and construction process, like ASME, KTA and RCC-MR codes. Ratcheting boundaries determined by codes were found to be somewhat conservative, compared with those obtained from test results. Ratcheting boundaries of pipe under constant internal pressure and cyclic bending moment determined by finite element method with the plastic models were also lower than those gained from test results, which certify that the finite element method is feasible to check the ratcheting effect. According to the software engineering theory and parametric modeling technology, the stress assessment software based on software collaboration with Visual Basic 2005 as developing environment has been designed based on OOP (oriented object programming) method. The system contains four parts: Ratcheting Effect Check Module, Stress Check Module, Fatigue Check Module and Database Management Module. In the case of real work condition, ratcheting boundary curves obtained from the finite element method or the test results and simplified fatigue method derived from RCC-M code were used as ratcheting and fa