线切割断丝保护方法研究与改进.pdfVIP

2016年10月 机床与液压 Oct．2016 第44卷 第 19期 MACHINE TOOL HYDRAULICS Vol．44 No．19 - DOI:10.3969/ j．issn．1001 3881．2016．19．005 线切割断丝保护方法研究与改进 李璇, 罗福源, 王成 (南京航空航天大学机电学院, 江苏南京210016) 摘要: 针对高速走丝电火花线切割机床的断丝问题, 在总结分析信号反馈式、 机械触发式、 电流通断式等断丝保护方 法的工作原理与优缺点的基础上, 提出了一种新颖的双导轮式断丝保护方法, 设计了相应的断丝保护装置与控制电路, 并 采用ANSYS对悬臂梁上的电极丝进行振动仿真分析, 确定断丝保护装置的最优安装位置。 仿真与实验证明: 设计的断丝保 护装置能有效降低电极丝的磨损, 使其受力均衡, 振动减弱, 运动更加平稳; 设计的控制电路具有断丝误判率低、 可靠性 高的优点。 关键词: 线切割; 断丝保护; 双导轮式; ANSYS - - - 中图分类号: TG156　 　 文献标志码: A　 　 文章编号: 1001 3881 (2016) 19 018 7 Research and Improvement of the Method for Wire Broken Protection in WEDM LI Xuan, LUO Fuyuan, WANG Cheng (College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing Jiangsu 210016, China) Abstract: To solve this problem of wire broken in WEDM,a novel protection method for dual guide wheel was presented based on summarizing and analyzing the principles and characteristics of the methods of signal feedback,mechanical trigger,current on-off. The corresponding wire breaking protection device and control circuit were designed. Through the simulation of the electrode wire on the cantilever beam by ANSYS, the optimal installation position of the protection devicewas obtained. The simulation and experiment show that the design of thewirebrokenprotection device can effectively reducethewear of the electrodewire,sothat theforce canbe balanced,the vibrationisweakenedandthemovement ismore stable. Thedesignedcontrol circuit hastheadvantagesof low errorrate and high reliability. Keywords: WEDM;Wire broken protection; Dual guidewheel met