激光熔覆过程数值模拟-材料加工工程专业论文.docxVIP

摘 摘 要 激光熔覆作为一种先进的表面改性技术，是在被加工工件表面以不同的方式添加 涂层材料，用激光照射后使基体表层融化，之后快速冷却，与基体保持低稀释率并呈 良好的冶金结合，从而达到改善材料表面性能要求的工艺方法。这项新的材料加工技 术迅速发展，并且在实际工业生产中得到广泛的应用。 本论文对10砌厚的304不锈钢表面熔覆一层钴基合金，采用数值模拟法研究激 光功率、扫描速度等参数对温度场分布的影响。 首先，以激光和涂覆材料与基体之间相互作用的物理过程和能量变化规律、加工 过程中金属对激光的吸收及其影响因素、传热学、有限元法等理论为基础。 其次，对本模拟使用的ANSYS软件进行概述，介绍了该软件的特点、分析步骤等。 最后，选择高斯分布的热源模型，解决了热源移动问题、相变潜热问题，用生死 单元模拟粉末落入熔池，模拟了送粉式激光熔覆的温度场分布。用定性法讨论了不同 的激光功率、扫描速度参数对温度分布的影响。 关键词：激光熔覆数值模拟有限元温度场ANSYS III ABSTRACTLaser ABSTRACT Laser cladding is an adv锄-ced surfIace modification techn0109y，d血ng which cladding material and a min layer of substrate surfjace are melt together in mgh ene玛y density of 1aser be锄．In parent metal，the cladding material a11d substrate are maintaining 10w dilution rate a11d good metallu玛ical combination to irnproVe the process memod of me property of su渤ce．TKs new material processing technology deVelops swiRly and has a 、Ⅳide application iIl practical mdus仃y． Inthjs dissenation，cobalt．based alloys haVe been cladded on the 1 0mm thick layer of 304 stainless steels．According to me numerical simulation，the par锄eters of laser cladding were optimized． FirSt．“s dissertation is based on the theory：the interaction of physical basis，ene略y chaIlge mle about laser，cladding material auld substrate，metal absorbing laser aIld its iImuencing factors，heat tmsfer a11d fimte element method，etc． Then，summ撕zing me ANSYS softv唧?e aIld introducing the characteristics aIld a11al如cal steps of the ANSYS so矗ware． Finallv．me dissertation selected the Gaussian heat soul℃e model and solVed the problem of heat source moving．The powder f．a11ing into the pool was simulated by t11e live．dead elemem．The powder feed laser cladding temperature di妤bution were simulated． The various par锄eters of 1aser power arld scaIⅡling speed were discussed，w11ich can innuence the field of temperature． Key words：Laser Cladding Numerical Simulation Finite Element Tbmperature field ANSYS IV 第一章绪论 第一章绪论弟一早 珀 下匕 1．1激光与激光加工技术概述 激光(Laser)区别于普通光源，是受激辐射的光放大，是新型光源。激光具有高强 度、高方