加辅助梁式轻型液压支架的结构设计及有限元分析-机械设计及理论专业论文.docxVIP

- - I - 摘 要 液压支架是综合机械化采煤的主要设备之一，工作中通过液压力对顶板进行安全支 护，被广泛的应用在煤矿生产中。在中小型煤矿企业中，为节约成本，支架类型主要采用 轻型支架。使用中，普通轻型支架结构尺寸小使得支护阻力小、支护面积小、支护稳定性 差；容易出现散架、压死、零部件损坏现象。 针对煤炭生产中支架反映的问题，提出一种加辅助梁式轻型液压支架架型。以 ZZ1600/12/17 型液压支架为设计母机，对顶梁和掩护梁分别设计辅助梁结构。 论文通过对支架各支撑结构进行选型设计，给出新型支架结构方案；利用 Matlab 软件 分析支架四连杆结构参数对支架强度的影响，得出支架各结构参数范围；运用 Pro/E 软件 建立了新型支架的三维实体模型；以 ANSYS 软件为工具，对支架主要结构进行有限元分 析，得出不同试验加载条件下的位移云图和应力云图，判断支架强度是否满足工作要求， 依据有限元分析结果给出提高支架强度方法。 新型支架可以通过控制梁的宽度改变支架的支护面积；多立柱结构增加了支架的支护 阻力、增强了支架工作中的稳定性和对复杂地质条件的适应性，减少支架工作中损坏现象； 并且减少了支架投入成本。 加辅助梁式支架的设计对支架结构提出了一种新的设计方案，并对轻型液压支架的研 制与开发提供参考。 关键词：辅助梁；液压支架；四连杆机构 ；有限元分析 - - II - Abstract Hydraulic support is one of the main equipment for comprehensive mechanical mining, which is widely used in coal mine production.It provides safety support with hydraulic pressure during work process. Middle and small coal mine enterprise mainly adopts light supports to save cost. The small structure sizes of light support cause small support resistance ,small supporting area and bad supporting stability. All these lead to support’s fall out, press fix and components failure. According to the questions reflected by support during mine production, a kind of light hydraulic support with auxiliary beam is proposed. Auxiliary beam is designed for top beam and shield beam, make ZZ1600/12/17 hydraulic support as the design prototype. Papers give structure scheme of the new hydraulic support. by making support structure type selection design,Analyze four linkage structure parameters influence on support strength, summarize structure parameters range. Three-dimensional entity model of the support is built by Pro/E software. By making finite element analysis for support’s main structure, displacement nephogram and stress nephogram under different loads can be got to judge whether the support satisfies working requirements.The methods to improve support strength are given based on the finite element analysis results. New hydraulic support can change support area by controlling beam’s