梅钢40吨板坯中间包冶金特性的现场实验和理论研究-钢铁冶金专业毕业论文.docx

摘要梅山炼钢厂于1999年4月投产，具有两座150吨顶底复吹转炉和一台两机两流1350mm 摘要 梅山炼钢厂于1999年4月投产，具有两座150吨顶底复吹转炉和一台两机两流1350mm 的板坯连铸机，其40吨中间包是国内大型中间包之一。为了了解和研究此类型中间包的冶 金特性以及技术改造的要求，本文确定以现场直接测定、全面结合物理模型、数值分析和 理论研究的方法，采用了目前国内外最先进的研究方法(许多国内尚未用过)，如中间包不 同位置温度的连续测定、铜示踪剂停留时间的测定、夹杂物连续跟踪分析、非等温流现象 的模拟和国际最先进CFD工程分析软件等。 在生产条件下，本文通过对中间包内金属的流动状态、流体的停留时间、包内温度变 化等的实际测定，并利用物理模型和数值模拟对中间包过程作了较系统和整体的分析，首 次获得了许多国内外文献中没有的信息，开发了一套梅钢40吨板坯中间包内流动、温度和 夹杂物行为的简易仿真程序，可供生产现场使用。 中间包流动的非等温特性是近几年国内外冶金界非常重视的课题之一，本文在40吨中 间包内直接测定，并对非等温特征作了充足的认定，是国内外首次完成的工作，对中间包 理论研究和技术开发具有重要价值，同时也说明非等温对中间包的实际操作和钢的质量控 制带来一定影响，应该也必将引起人们更多的重视。 关键词：中间包，冶金特性，现场测定，非等温流动 ABSTRACT■ ABSTRACT ■ A new steel-making plant has been put into production in April，1999 in Meishan Ilon and Steel Co．(group)．In this plant there are two combined blowing converters of capacity 150t equipped with one double-strand slab easter with dimension of 1350 mm and a 40t tundish．With the aim to improve the control technology in tundish process a series of invesfigation on fluid flow phenomena，the heat and mass transfer and the behavior of inclusion in tundish has been carried out by direct measurement,physical modeling and mathematical simulation．The direct measurement carried out under a normal production condition in this large capacity tundish included a multi·points continuous measurement of steel temperature，Cu tracer residence time measurement and the multiple sampling of inclusion variation during casting process．Data obtained by this direct measurement are important for detail understanding the basic properties of 40t tundish process and important to be the basis to do scientific investigation in physical and mathematical modeling． Based on the finding in the direct measurement concerning the existence of non- isothermal flow and its significant influence on the tundish process，a physical simulation by using non-isothermal water model and a mathematical simulation jointly using home-made CFD code and commereial CFD software have been done by author in laboratory． As a refefe