生产部门如何推行TPM.pptVIP

TPM 全面生产性维护 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生产性维护是一种设备管理策略以提高设备效率。 Or, in other words... Treating the equipment like it is your own! 或者，换句话说……. 对待设备就象它是你自己的 一样！ TPM Key Concept TPM的重要概念 Left neglected... Equipment Breaks Down 如果不重视…设备很快就会坏 Total Productive Maintenance is a New Way of Working全面生产性维护是一种全新的工作方式 Old Attitude: 过去的态度： “I operate, you fix.” “我操作，你修理。” “I fix, you design.” “我处理，你设计。” “I design, you operate.” “我设计，你操作。” TPM Attitude: TPM态度： “We are all responsible for our equipment.” “我们所有人对我们的设备负责。” Tip of the Iceberg冰山的顶端 Typical Causes of Machine Breakdown 典型的机械故障原因 TPM Techniques TPM技术 Simplify and Document TPM Activities. 简化并记录TPM行动 Use visual techniques to indicate what’s right / what’s wrong. 运用直观技术来演示什么是 对的/什么是错的。 PM Completed? 生产性维护完成了吗？ Pressure gage 压力计 Sight glass 视镜 Arrows for motor rotation and fluid circulation马达旋转和润油指示箭头 markings for spare parts and fluids. 备用零件和润滑油记号 Making PM devices more accessible. 使生产性维护设备更容易获得 Filters, fittings made more accessible 过滤器、各种装置 Transparent panels to facilitate inspection 明了易读的仪表盘便于检查 TPM Benefits TPM的益处 Reduced maintenance costs 减少维护费用 Breakdown maintenance is 10 times more costly than planned maintenance 故障维修费用是有计划进行维护费用的10倍以上 Enhanced safety 提高安全性 Find exposed wires, open belts, missing guards, loose hardware 发现暴露在外的电线、松开的安全带、缺少防护、松开的部件 Reduced waste 减少浪费 Prevents loss of lubricant, compressed air 防止润滑油、压缩空气的浪费 Improved quality 提高品质 Equipment more capable of holding tolerance 设备抗性增强 Less down time, longer life缩短停工时间，寿命更长 Lockout Device 锁定设备 Tagout Definition 标识的定义 WARNING 警告 ACTION ITEM 1: Assess All Equipment行动内容1：评估所有设备 By “Equipment” we mean any machine that was a capital expense and has a depreciative value. Or any machine that is important to your cell. 所谓“设备”是指任何花费了资金并会贬值的机器。或任何对你的部门重要的机器。 We Categorize all Equipment based on how Unique and Critical it is to ensure we focus attention on the right equi