影响多轴式空气压缩机喘振阀全开的因素及对策-天然气与石油.DOC

张锡德等，压缩机喘振阀全开的原因分析及解决措施 压缩机喘振阀全开的原因分析及解决措施 张锡德，阿不都热合木·托乎提，辜兴春 （中石油塔里木石化分公司 新疆 库尔勒 841000 ） 摘要：多轴式空气压缩机一天内发生了三次喘振放空阀突然打开，二段炉切空气，造成了化肥装置停车,对事故进行了调查、分析，找出了其影响因素。经分析，事故的原因为：一次是，因空气压缩机出口阀及副线伐一直处于关闭状态，在压缩机提压时，一段出口压力迅速上升，达到1.5 MPa以上，导致压缩机喘振放空阀突然全开，紧接着其透平转速达到电子跳闸转速而跳车；而另二次是，因抽汽管暖管不充分，在合成气压缩机透平投抽汽时，管内冷凝液瞬间带入中压蒸汽管网，管网蒸汽温度大幅度降低，促使空气压缩机透平转速下降至5743rpm以下，进而导致喘振放空阀突然全开。为此，采取了相应的措施，收到了良好的效果，避免了此类事故在以后运行中再次发生。所以科学的操作对压缩机的安全、平稳、长周期运行十分重要。 关键词：压缩机；喘振阀；全开；原因分析；措施 文献标识码：B Cause analysis of full open for the surge valve Of compressor and solving solution ZHANG Xi-de，Abudurehemu.tuohuti，GU Xing-chun (China Petroleum Tarim petrochemical company ,Kurla 841000,xinjiang) Abstract: the accident of surge valve blow off suddenly of air compessor of multi-shaft type have been taken three times within one day and cut off the air into the secondary reformer, which resulted the trip of Chemical Fertilizer unit . affecting factors of accident have been found after analysed and investigated. it is ,first time , because the valves of air compessor outlet and bypass line had been in a fully closed position.outlet pressure of one section went up rapidly to over 1.5 MPa during increasing pressure for compressor , which brought about the surge valves full open suddenly ,after then steam turbine reached to electric overspeed and trip. second time, because extraction pipe was inadequacy warmed , the Condensation in tube went into Middle Steam Pipe Network when turbine was running extraction gas ,it cause that steam temperature in pipe network was reduced substantially and that speed of steam turbine of air compressor went down to less than 5743rpm, after then the surge valves was full open suddenly. For it ,the countermeasure was taken relevantly to get good effect and avoid similar problem to appear again in operating later. so scientific operation is very important for the compressor to run safely and stably in the long duration。 Keywords: compressor ; surge valve ;full open; cause analy