立式电解加工机床PLC控制系统的设计与实现-机械设计及理论专业毕业论文.docxVIP

立式电解加工机床PLC控制系统的设计与实现 立式电解加工机床PLC控制系统的设计与实现 摘 要 电解加工被广泛应用于航空、航天、兵器、模具等工业，主要用于难加工 材料或形状复杂零件的加工。本课题根据电解加工的工艺要求成功研制出了立 式电解加工机床的PLC控制系统。 首先，分析了电解加工机床控制功能的具体要求，设计了控制系统的总体 方案，并利用模块化设计的方法对控制系统的硬件和软件做了详细的设计；其 次，结合电解加工机床的控制方案对控制系统的硬件接线电路做了周密的分析 与设计，完成了控制柜的制作。同时，根据电解加工机床控制流程以及对控制 系统的内在要求，完成了控制系统的PLC程序设计与触摸屏画面设计；最后， 通过对PLC控制程序与机械部件的联机调试，验证了控制系统设计的合理性， 也更加完善了控制系统的PLC程序。 电解加工机床的PLC控制系统是结合电子技术、机械传动技术、控制技术、 触摸屏技术等为一体的半闭环控制系统，能够实现自动加工、手动加工、定时 加工等控制模式，且模式转换简单，操作方便。该控制系统对提高电解加工的 精度和生产率具有重要意义。 关键词：电解加工机床；可编程控制器；控制系统；模块化设计；触摸屏 Development Development and Realization on PLC Control System of Vertical ECM Machine ABSTRACT Electrochemical Machining(ECM)is widely used to machining various kinds of materials or complex shape parts in aviation，aerospace，weapons， mold and other industries．The PLC control system of vertical ECM machine has been successfully developed in this project，based on the requirements of ECM． First，the speci fic requirements of control system have been analyzed and the overall plan of control system has been designed，meanwhile，the hardware and software of control system have been designed detailedlv based on Block—based design；Second，a thorough analysis has been carried out on wiring circuit of control system’S hardware and the control cabinet has been done successfully．At the same time，the design of PLC programs and the interface of touch screen have been completed according to the control process as well as the inherent requirements of the control system． Finally，the rationality of PLC control system’S design have been tested through the online debugging to the PLC control system’S programs and mechanical components，and the control system’S programs have been further improved． The PLC control system of ECM machine is a semi．．closed．．100p control system that consists of electronic technology，mechanical drive technology， control technology and touch screen technology．The control mode of automatic machining，manual machining as well as timing machining have been able