离心压缩机在线状态监测系统的研制与开发-机械工程专业论文.docxVIP

东北大学硕士学位论文 东北大学硕士学位论文 摘要 离心压缩机在线状态监测系统的研制与开发 摘 要 为了确保大型的、关键的设备正常平稳运行，人们在设备维护方面采 取了各种措施和手段，其中设备状态监测和故障诊断技术越来越受到重视， 并且正在迅速推广和应用，并且己逐步在设备正常运行维护中起着重要的 作用。 本课题采用虚拟仪器技术对辽阳石化分公司聚酯一厂的离心压缩机组 群的运行状态进行实时在线监测和数据分析。对设备各测点轴振动和机组 轴位移等信号进行高速、实时连续采集，并进行振动幅值、频谱、轴心轨 迹的实时监测，能随时查看各时间段的当前趋势、历史趋势并能进行初步 故障诊断。本课题的采集和监测软件是基于虚拟仪器软件开发平台—— LABVIEW开发的，这在国内是处于领先地位的，具有2l世纪初的国际先 进水平。 论文提出了基于虚拟仪器技术实现离心压缩机组群远程实时状态监测 系统的整体解决方案，主要研究内容包括信号的采集和调理的设计；数据 传输、状态监测和数据分析的结构设计、软件编程。其中信号调理部分选 用AD公司5B系列模块；数据采集部分选用NI公司的PCI-6071E数据采 集卡；数据采集系统、状态监测和数据分析均采用LABVIEW系统设计开 发的。 系统在现场安装、调试已有近一年的时间，整个在线监测系统运行平 稳并几次提前发现过机组轴系不平衡、不对中等设备故障。实践证明，该 系统运行可靠，操作简单方便，具有较高的实用价值。 关键词：虚拟仪器，LABVIEW，状态监测，压缩机 东北大学硕士学位论文 东北大学硕士学位论文 ABSTRACT Development the Online Monitoring System of Centrifugal Compressor Set ABSTRACT In recent years，people adopt all kinds of measures on large—scale and pivotal equipment’S maintenance in order to make sure that equipment can run normally and reliably．The technology of condition monitoring and diagnosis on equipment，which more and more people attach importance to，spread quickly in many different fields．Nowadays．the technology plays an important role in maintenance of equipment running normally． The project realizes functions of on—line monitoring and data analysis on centrifugal compressor set in Liaoyang polyester plant of SINOPEC．by using Virtual Instrument(V1)technique．It can not only acquire signals of shaft vibration and shaft motion on equipment measudng positions in a high-speed and sequential way,and monitor vibration amplitude，vibration frequency and axes track in a real-time way,but also look over current trend，historical trend and make primary fault diagnosis．Using LabVIEW—VI。S software development platform，the acquisition and monitoring software of the project is developed．which has the lead in china and international level at the beginning st of the 21 century． The solution to the system of remote real-time condition monitoring on reciprocating hydrogen compressor groups。which based on Virtual