冷轧带钢连续退火温度控制系统的分析与开发-材料加工工程专业论文.docxVIP

万方数据 万方数据 摘 要 退火是一种常见的用来改变金属塑性和韧性、消除内应力的金属热处理工艺，退 火时温度的控制精度直接影响到产品质量的好坏。连续退火炉作为金属热处理中一种 常用的大型热工设备，由于其本身具有的非线性、大滞后、时变及多干扰等特性，在 使用传统的控制方法如常规 PID 控制时难以达到理想的控制效果。同时由于能源进一 步紧张，如何高效合理的利用能源，在燃料可以充分燃烧的同时保证退火温度维持在 合理的范围，对于目前全国乃至全球都在大力倡导的节能减排来说具有重大的意义。 本文首先分析了带钢连续退火温度控制系统的工艺特点以及近似的模型分析，同 时针对温度控制回路和空燃比回路提出了串级双交叉限幅燃烧控制方式来保证燃气 的充分燃烧，节约能源的同时也降低了环境污染。在退火炉温度控制系统监控系统的 基础上增加了二级控制系统，二级系统的加入使得整个控制系统更加完整统一，技术 人员可以根据现场生产的各个环节对控制系统进行相应的调整，使得系统在控制方面 更有效率，产品更好。 在针对带钢连续退火炉温度控制存在大滞后、多干扰等特性的问题时，综合分析 了传统的 PID 控制和模糊控制的优缺点，提出了采用传统 PID 控制与模糊控制相结合 的模糊自适应 PID 控制算法，通过对提出的算法进行仿真实验，系统在响应速度、稳 态精度以及抗干扰能力上均优于常规 PID 控制器。 关键字： 连续退火 温度控制 双交 叉限 幅 模 糊自适应 PID 二级 系统 WinCC I ABSTRACT Annealing is a kind of common metal heat treatment process, which is used to change the metal plasticity and toughness, eliminate the internal stress. During annealing, the precision of temperature control directly affects the product quality. Continuous annealing furnace is common large thermal equipment for metal heat treatment. It is difficult to achieve the ideal control effect in the use of conventional control method such as conventional PID control, which is due to its characteristics such as nonlinear, large delay, time-varying and multiple. Because of energy tension, how to use energy reasonably and efficiently, and guarantee the annealing temperature in a reasonable range, is of great significance for the Energy saving and emission reduction, which is advocated by our country and the world. This paper first analyzes the temperature control system of strip continuous annealing as well as the approximate model. Aiming at the temperature control loop and air-fuel ratio circuit, present cascade dual-crisscross amplitude limit control mode to ensure the gas in full combustion, which is saving energy and reducing environmental pollution. Adding second level control system to annealing furnace temperature control system, which make the whole control system more complete and unified. Technicians can adjust the control system accord