标准化新作业简介.pptVIP

Key to Standardization 标准化作业简介 Logical Kaizen Approach Correction Overproduction Material Movement / conveyance Motion Waiting Inventory Processing Waste of Overproduction 过度生产的浪费 Definition: Producing MoreThan Needed Producing Faster Than Needed Waste of Overproduction 过度生产的浪费 Waste of Correction 改正的浪费 Definition: Rework of a Productor Service to Meet Customer Requirements Definition: Any movement of material that does not directly support a lean system. Waste of Motion 动作的浪费 Definition 定义: Any movement of people or machines which does not contribute value to the product or service. 任何对生产和服务没有带来价值的人员或机器的运动。 Waste of Motion 动作的浪费 Characteristics 特点: Looking for Tools 寻找工具 Excessive Reaching / Bending 过度伸展/弯腰 Machines / Material Too Far Apart (Walk Time) 机器/材料距离过远（步行的时间） Shuttle Conveyors Between Equipment to Carry Parts 零件在设备间传送带上的来回传送 Extra 揃usy?Movements While Waiting 等候期间的额外“忙乱” 动作 Waste of Waiting 等候的浪费 Definition: Idle Time That Is Produced When Two Dependent Variables Are Not Fully Synchronized. Waste of Waiting 等候的浪费 Characteristics 特点: Person Waiting for Machine 人员等候机器 Machine Waiting for the Person 机器等候人员 One Person Waiting for Another Person 一个人等候另一个人 Unbalanced Operations (Work) 不平衡的操作（工作） Unplanned Equipment Downtime 计划外停机 Waste of Inventory 库存的浪费 Definition: Any supply in excess of process requirements necessary to produce goods. Waste of Inventory 库存的浪费 Characteristics 特点: Extra Space on Receiving Dock 在进货仓库中占据额外的空间 Stagnated Material Flow 物流停滞 Massive Rework Campaigns When Problems Surface 当出现问题时，不得不进行大规模的返工 Requires Additional Material Handling Resources (People, Equipment, Racks, Storage, Space / Systems) 要求更多的材料处理资源(人力、设备、货架、仓库、空间/系统) Slow Response to Changes in Customer Demands 对客户要求的改变反应迟缓 Waste of Processing 加工过程的浪费 DEFINITION: Effort which adds no value to a product or service. Enhancements which are transparent to the customers, or work which could be combined with another process. Waste of Processing 加工过程的浪费 Causes 原因: