焊接工艺对2205双相不锈钢焊接接头综合性能的影响.docVIP

PAGE 4 本科学生毕业论文 焊接工艺对2205双相不锈钢焊接接头综合性能的影响 黑 龙 江 工 程 学 院 二○一二年六月 The Graduation Thesis for Bachelors Degree Effect of Welding Process on The Properties of Joint of 2205 Duplex Stainless Steel Heilongjiang Institute of Technology 2012-06·Harbin 黑龙江工程学院本科生毕业论文 PAGE I 摘 要 本文采用等离子焊(PAW)打底+钨极氩弧焊(TIG)盖面和等离子焊(PAW)打底+熔化极氩弧焊(MIG)盖面两种焊接工艺及选用E2209焊丝对SAF2205双相不锈钢板进行了焊接工艺的对比的研究，通过对焊接接头金相组织、力学性能、耐腐蚀性能的分析，确定了最佳焊接工艺参数；并分析了焊接线能量、焊接工艺方法和焊后热处理等对焊接接头组织及力学性能和腐蚀性能的影响。 PAW打底+TIG盖面和PAW打底+MIG盖面两种焊接方法获得的焊接接头的两相组织比都符合要求，采用较小焊接线能量的MIG盖面法获得的焊接接头焊缝和热影响区的金相组织晶粒较TIG盖面法的小。通过SAF2205双相不锈钢板焊接接头的各种力学性能试验，结果表明两种焊接工艺下焊接接头硬度都符合要求；拉伸试验中断裂位置均发生在母材部位，表明焊接接头抗拉伸强度符合API SPEC 5LC标准LC65-2205要求；弯曲试验结果显示弯曲表面均无裂纹，说明两种焊接工艺下的焊接接头都具有良好的抗弯曲性能；夏比冲击试验结果表明两种焊接工艺下试样的焊缝、熔合线和HAZ的冲击韧性都符合AETM A923标准要求。两种焊接方法获得的焊接接头的焊缝和热影响区的抗点蚀性均满足ASTM G48标准要求。固溶处理的焊接接头的抗点蚀性比没有经过固溶处理的焊接接头的抗点蚀性好，即固溶处理有利于焊接接头抗点蚀性的提高。 关键词：2205双相不锈钢，PAW，TIG，M16，力学性能，抗腐蚀性能 ABSTRACT Two different welding process of plasma arc welding(PAW)+tungstenarc inert-gas welding(TIG welding)and plasma arc welding(PAW)+metalinertia gas welding(MIG welding)with E2209 arc wire were applied to study the effect of welded process on SAF2205 duplex stainless steel．The optimum welding parameters are given according to the mierostructures，the mechanical properties and the corrosion resistance of the joints welded by the two different methods．The effect of heat input，processes and the heattreatment after weld and etc．On the microstructure，the mechanical properties and the corrosion resistance ofthe weldedjoint were also studied． Both PAW+TIG welding and PAW+MIG welding Can reach the requirements of the West—east gas transfer project，and compared with TIG welding，the grains of the joint welded by MIG with less heat input is much finer．Through the tests of mechanical properties，both joints of SAF 2205 duplex stainless steel welded by MIG or TIG can reach the requirement of hardness．The fracture took place in the base metal during the tensile test, which indicated that the tensile