生产防错技术.pptVIP

有一观光团体到国外旅行，因看不懂英文，所以领队就特别交待，如果大家到洗手间去，不知是男或女用时，就请注意下列的原则： “MAN”只有三个字母，是表示“男用”的意思。 “WOMAN”有五个字母，是表示“女用”的意思。 所以请注意以下的简单原则 “字母多的，就是女用的洗手间。少的就是男用的”。结果，后来有位男性的队员有一次上洗手间被老外给骂了出来，因为他走入了字母较少的“LADY”（女用）洗手间去了，而不是走入字母较多的“GENTLEMAN”（男用）洗手间。只是这位仁兄仍然不知他错在哪里。 请您告诉他一下，错在哪里，应当如何避免这样的错误发生呢？ There are many conditions in manufacturing where errors are more than likely to occur. Over the next few pages, we will discuss examples of Red Flag Conditions – conditions that can generate errors and, consequently, defects. This is a list of devices that can be used to respond to Red Flag conditions and prevent defects and/or errors which cause defects from going to the next operation. An understanding of these is essential for you to complete the charts you have been working on. The last three items listed are related to redesign issues. This may require a redesign of the product assembly or of the machinery in order to achieve your goals The following pages will illustrate some of the items listed on this slide. A limit switch or microswitch is an electrical device or instrument that, with a light contact on its antenna section, can confirm the presence, position, dimension, breakage or degree of use (wear) of a part, tool, or fixture. They are also called proximity switches, photoelectric switches, and touch switches. Example: Two limit switches were mounted on the drill press. Faulty drilling is indicated if limit switch 1 is released before limit switch 2 has been tripped. A buzzer is sounded to alert the operator. Quick Exercise: Identify any existing defect made or found in your workplace where this Error-proofing device might apply. 防错：红牌条件 4. 大量/混合部件 包含有大量各种不同数量和混合的部件的过程 5. 多个步骤 要求以严格设置的顺序执行许多细小的操作或分步的过程 6. 偶然的生产 不经常进行的操作或任务 7. 缺少有效的标准 标准操作程序(SOP)含糊或未完整描述正确的和被证实 的实施生产过程的方法 防错：红牌条件 8. 对称 反向相似或相同物件的制造或装配操作 9. 不对称 操作所使用的部件、工具或夹具的相反方向看起来 完全相同但尺寸、形状或相对位置不同 10. 快速重复 要求重复实施相同的操作的过程 防错：红牌条件 11. 很高/极高的数量 要求在时间的压力下快速重复的执行任务的过程。 12. 环境条件 工作地内部或周围的物理环境能影响质量或工艺。 导向/基准/阻塞 棒