面齿轮磨齿机整体结构设计.docx

摘 要 由于面齿轮具有重合度高，传动平稳，噪声低等优点，受到业界人士的广泛关注。本次毕业设计针对面齿轮的加工设备进行探讨和分析，设计的主要内容如下： （1）查阅相关面齿轮的资料，全面认识了面齿轮的用途和加工，并对面齿轮的加工现状以及现有的面齿轮加工方法进行了分析，并着重分析了插齿的工作原理。 （2）对面齿轮的所需加工运动进行了分析，并对其五种机床运动方式进行了说明，并对五轴联动加工中心（磨床）的组成和工作原理进行了分析。 （3）利用SolidWorks软件对磨床的整体结构进行设计，设计了床身、立柱、摆台和滚珠丝杆等主要部件，并对其进行了大概的计算和校核，计算结果表明本次设计符合设计要求。 （4）在前面对五轴联动加工中心（磨床）零件设计的基础上，利用SolidWorks软件对五轴联动加工中心（磨床）进行了装配，并进行了机床的运动干涉仿真。 通过本次的毕业设计，对面齿轮的加工设备有了更深层次的了解。 关键词：面齿轮;五轴加工中心 ;磨床;齿轮 ABSTRACT With the improvement of technical level, face gear is widely used in the fields of electric machinery, sewing machine, machining manufacturing, ship, automobile and other fields. It has high coincidence degree, smooth and stable transmission and low noise. It is widely concerned by the people of the industry. The discussion and analysis of face gear has certain practical application value. The main contents of this paper are as follows: (1) the definition of the face gear, the machining status of the face gear and the existing machining method of the face gear are analyzed, and the working principle of the gear shaping is emphatically analyzed. (2) to analyze the motion of the machine tool, the machining of the face gear is processed by the five axis machining center (grinder), and the five kinds of motion modes are explained, and the composition and working principle of the five axis machining center (grinder) are analyzed. (3) the overall structure of the grinder is designed, and its bed, column, pendulum and ball screw are calculated and checked in detail. The calculation results show that the selection of the ball screw is in conformity with the requirements. (4) assembly and Simulation of three directions of X, Y and Z axis in five axis machining center (grinder). Key words: Face gear; five axis machining center; grinder; gear 目 录 TOC \o 1-3 \h \u 23078 摘 要 1 23933 ABSTRACT 2 1279 目 录 3 23317 第1章 绪论 1 3952 1.1 面齿轮的定义 1 14653 1.2 面齿轮加工的国内外现状 1 26408 1.2.1 面齿轮加工在国外的研究现状 1 7073 1.2.2 面齿轮加工在国内的研究现状 2 17146 1.2.3面齿轮加工的方法