SupplierP-9节拍生产程序.pptVIP

GP-9 Run at Rate Class AgendaGP-9 节拍生产课程内容 Overview of GP-9 changes GP-9程序变化总览 Review Run at Rate Procedure 回顾按节拍生产程序 Review Run at Rate Attachments 回顾按节拍生产附件 Summarize Run at Rate Activities 总结按节拍生产活动 Closing 结束 Purpose of Run at Rate节拍生产的目的 To verify that a supplier’s production process is capable of producing quality products at contracted production rates on a sustained basis. 验证供应商的生产过程是否能持续不变地以合同约定的生产节拍生产合格产品 What evidence do we have suggesting that change may be required?变化的依据是什么？ Reasons for Changing GP-9GP-9变化的原因 Not everyone trained in “Systems Thinking” 不是所有人都受过“系统性思维”培训 Run at Rate most often performed at final assembly 节拍生产验证常常在最终装配 Not enough focus on “System Constraint” (Bottlenecks) 对“系统约束”（瓶颈）的关注不够 Inconsistencies in the application of GP-9 GP-9实施中的不一致 Run at Rate often compromised in terms of time observed 节拍生产验证的持续时间有妥协 Too high degree of trust in what happens during off-shifts which are not observed 对不观察时段的过度信任 Some suppliers who PASS have capacity issues! 一些通过节拍生产的供应商有产能问题 Staged event -- but many failures 阶段通过状态－有很多是节拍生产验证通不过 No financial consequence for failing 节拍生产失效后没有经济后果 What are the changes?有什么变化？ Buyer’s Option - 30% Tooling holdback subject to successful Run at Rate completion. 采购的可选项－30%的模具费用推迟到节拍生产通过后支付 Scope changed to include additional scenarios. 增加应用范围 Quality Capacity sections separated. - Assess each independently - Supplier must pass both! 质量和生产能力分离 - 单独评估 - 两部分供应商必须都通过 Strengthened capacity portion to focus on system analysis, system constraint and its performance under total load. 加强的生产能力是通过关注系统分析，系统约束及其在满负荷下的表现 Required that Tier 1 must conduct practice Run at Rates before the “official” audit. 要求一级供应商在正式审核前进行按节拍生产的演练 GP-9 applies to Tier 1 Sequencer Build at Rates. GP-9应用在一级供应商的排序生产 Instructions on Downloading GP-9 Documents下载GP-9文件的说明 Instructions on Downloading GP-9 Documents下载GP