GE公司注塑技术.ppt

INJECTION MOLDING Injection Molding Introduction Injection Molding Introduction Injection Molding Equipment MACHINE SHOT SIZE 机器注射容量 Part Weight = 40 - 80 % of Machine Shot Size 制件重量 = 40 - 80 % 机器注射容量 Optimal Part Weight = 40 ~ 60 % of Machine Shot Size 制件重量 = 40- 60 % 机器注射容量 Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment Injection Molding Injection Molding tooling Runner Runner Runner Tooling Runners 效率最好 Tooling Runners Tooling Runners Tooling Runners Tooling Runners Tooling Runners Gate design Gating Gating Tooling Gating Tooling Gating Tooling Venting Tooling Venting Tooling Venting Injection Molding Injection Molding Predry Injection Molding Process Injection Molding Process Injection Molding Process Injection Molding Process Model of Amorphous Polymers Injection Molding Variables Injection Molding Material Injection Molding Process Injection Molding Barrel Unit The Reciprocating Screw Injection Molding Equipment Barrel Unit The Reciprocating Screw Injection Molding Equipment Barrel Unit The Reciprocating Screw Injection Molding Variables Injection Molding Variables Machine Downtime 停机2小时以下时,建议将料管温度降低56degC. 停机2~8小时时,建议将料管温度降低至170degC. 停机超过8小时的,建议将料管清洗干净,且停止加热. 对于玻纤增强树脂,如果停机时间超过30分钟,应将料管清洗干净. Injection Molding Process Injection Molding Process Injection Molding Cooling Cooling system Injection Molding Closing  Recommended Purge Materials 推荐清洗料 Polymer Purge Material 聚合物 清洗料 Cycolac ? /Cycoloy ? PMMA, PS, SAN Noryl ? PS, PMMA Lexan ? PMMA, HDPE Valox ? PS, HDPE Ultem ? LEXAN, HDPE(Extrusion Grade) Supec ? HDPE Important Process Variables 重要加工参数 Melt Temperature 熔融温度 Mold Temperature 模具温度 Temperature Profiles 温度曲线 Residence Time 停留时间 Injection Speed 注射速度 Injection Pressure 注射压力 Pack Pressure 保压 Clamp Tonnage 锁模力 Cushion 缓冲料垫 Adding Heat Increases Space 外热提供空间 Between Molecular Chains 在分子链之间 Raise Temperature of Polymer T G Locked 固态 Entanglements Stiff Flow 难于流动 Ea