FMEA的步骤与制作.ppt

对于每个流程输入，决定所有输入可能发生失败之模式（Failure modes) 2. 对于每个输入的Failure Modes ，决定此失败对顾客之Effect – 不要忽略了内部顾客 3. 确认每个Failure Modes 潜在的Causes 4. 列出每个Causes 或Failure Modes 目前的Controls 5. 建立Severity ,Occurrence ,and Detection的评分等级 6. 评分每个Cause 之Severity ,Occurrence 及Detection 7. 计算每个Causes之RPN值 8. 建议降低高RPN值的改善行动 9. 执行适当的改善行动，并重新计算RPN值 ★　FMEA表的作成步骤： FMEA 工作表 在我们讨论范例前，先看下列FMEA工作表。此表提供的信息可直接转换至FMEA表。此工作表的目的是使团队把重点放在FMEA表的输入而非给予评分！ 基本输入确认后，才给予评分 Process Step Key Process Input Failure Modes-What can go wrong? Effects Causes Current Controls 对于每个流程输入，决定所有可能发生的Failure modes （失败模式） ．在CE Matrix（因果矩阵）最前面两栏是流程步骤及其主要流程输入． ．首先我们列出流程步骤输入： Process Step Key Process Input Failure Modes-What can go wrong? Effects Causes Current Controls Identify product Parametric description Description incomplete Description inaccurate Description out-of-date 2. 对于每个输入的 Failure mode，决定此失败对顾客的Effect（影响） ．这些影响为对内部顾客（下游流程）或最终顾客的需求影响： Process Step Key Process Input Failure Modes-What can go wrong? Effects Causes Identify product Parametric description Description incomplete May get product with fewer features than desired Description inaccurate Wrong product selected Description out-of-date Product shipped won’t match product expected 3. 确认每个Failure mode，决定此失败对顾客的causes（失败原因） ．在大多数的实例中，通常Failure mode会有一个以上Causes，但在此 　练习中我们将简化分析步骤 Process Step Key Process Input Failure Modes-What can go wrong? Effects Causes Identify product Parametric description Description incomplete May get product with fewer features than desired Discussion with customer not thorough Description inaccurate Wrong product selected Typographical errors Description out-of-date Product shipped won’t match product expected Wrong version of documentation 4. 列出每个cause 或Failure mode，目前的Controls（控制方法） ．对每个Failure mode／Causes，我们列出如何防止每个Causes或 　　 侦查每个Failure mode Key Process Input Failure Modes-What can go wrong? Effects Causes Current Controls Parametric description Description incomplete May get product with fewer features than desired Discu