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* Explain: Spray finishing methods are differentiated by the application pressure of the fluid. Low pressure is generally under 100 psi. Airspray and HVLP are low pressure application methods. The following list examples of low fluid pressure applications: Decorative coating - coating that enhances the aesthetics of the product. A fine particle size is necessary in the spray pattern to achieve a gloss finish. Primer or prime coat - a first coat of paint applied to inhibit corrosion or improve adhesion of the next coat. In the case of a fine surface finish for the decorative coat, a fine finish for the primer is also necessary. Topcoat - the final paint film applied to a surface. Clear coat - a transparent coating sprayed over a base or color coat to produce high quality reflective finishes. Stain - contains a dye dissolved in a solvent that enhances the grain and colors a wood substrate before varnishing. Varnish - liquid composition of oil, resin thinners and dryers, which converts to a transparent or translucent solid film upon exposure to air or heat after application as a coating. Transition - Airspray, Theory of Operation * * * * * * Statement: The transfer efficiency of a spray finishing process means the amount of material that adheres to the target compared to the amount of material that was sprayed. Transfer efficiency is expressed as a percentage (%). Explain: Expressed mathematically, transfer efficiency is the net amount of material deposited on a part divided by the total material sprayed. A simple formula for calculating transfer efficiency is expressed above. The necessary inputs for using this formula can be obtained by measuring the amount of material sprayed and the amount of material on the part. In testing, you weight the paint and the part before and after painting. The increased weight of the part is the amount of paint deposited, the decrease weight of the paint left is the amount sprayed. The measurement will be inaccurate if a significant
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