真实载荷驱动下挖掘机工作装置疲劳分析报告.docVIP

.word可编辑. . 专业.专注 . 真实载荷驱动下挖掘机工作装置 疲劳寿命研究* 张卫国 权 龙 程 珩 杨 敬 （太原理工大学机械电子工程研究所 太原 030024） 摘要：工作载荷作为影响结构疲劳寿命的重要因素，其载荷的真实性直接反映结构疲劳分析结果的准确程度，当前对挖掘机工作装置疲劳分析的研究中，工作载荷大多是在人为给定的激励下获得，较大程度的简化了挖掘过程中的工作载荷，因此分析结果的准确程度会受到影响。由于挖掘过程中真实载荷非常复杂，提出采用试验与动力学仿真相结合的方法，以实验室现有6吨小型挖掘机为研究对象，用压力传感器和位移传感器实测挖掘过程中各液压缸的压力随位移变化情况，然后把各液压缸的位移变化过程作为驱动，用动力学仿真软件ADMAS对挖掘过程进行动力学仿真，获得挖掘过程中工作装置各铰销点的工作载荷。然后应用疲劳分析软件MSC.Fatigue对工作装置进行疲劳分析，得出工作装置大臂和斗杆的寿命云图，其中大臂和斗杆在应力集中区域疲劳寿命最短，最小寿命为13年，为工作装置结构设计提供理论依据。 关键词：挖掘机 工作装置 动力学仿真 疲劳分析 中图分类号：HT137 文献标识码：A Fatigue Analysis on Working Device of Excavator Driven by Practical Load ZHANG Weiguo QUAN Long CHENG Hang YANG Jing (Institute of Mechatronics Engineering, Taiyuan University of Technology, Taiyuan, Abstract: As an important factor of structural fatigue, the authenticity of working loads life directly reflects the accurate degree of the results of structural fatigue analysis. The study on current fatigue analysis of excavator working device, working loads are, to a great extent, simplified in excavating, which mostly obtained from human given excitation. So the accurate degree of analysis result will be affected. Because the true load is very complicated in the excavating process, using the method combined the experiment with the dynamics simulation，with laboratory 6 tons mini excavator as the research object, pressure sensor and displacement sensor can measure the pressure and displacement changes of the hydraulic cylinders in the excavating process and the displacement change curve will be as the drive. ADMAS software will be put into use the study of dynamics simulation of excavating process. At last, the working loads of articulated points of the working device will be tested. Then the software MSC.Fatigue can get the fatigue analysis of the working device and the life contour of boom and arm. In the result, the stress concentration area of boom and arm is the shortest fatigue life, which can be attained the 13 years