压缩机气阀设计基础.pdfVIP

Valves - Fundamental Design 气阀设计基础 Paul Modern – Chief Engineer Valves Flow Control Products Valve Design Principles 气阀设计原理  Valve Fundamental Operation气阀基本工作原理  Valve Technical Design气阀技术设计  Material Considerations材料选择 2 PROPRIETARY AND CONFIDENTIAL Valve Design Principles 气阀设计原理  Valve Fundamental Operation气阀基本工作原理  Valve Technical Design  Material Considerations 3 PROPRIETARY AND CONFIDENTIAL Valve Fundamental 气阀基础  The sheer quantity of operation cycles involved soon highlights any problems with design 下面例子中，气阀运动周期之多足以说明气阀设计所要面临的问题  Example 1 – API618 type compressor at 400RPM – Valves open and close 210 million times in one year (8000 hrs) 举例1，假如压缩机转速400RPM-气阀开启关闭2.1亿次每年（8000h）  Example 2 – High speed compressor at 1200RPM – Valves open and close 630 million times 举例2-假如压缩机转速1200RPM-气阀开启关闭6.3亿次每年（8000h）  Car engine – average 3000 RPM – 20,000 km – Around 300 hrs and 54 million cycles. Easy! 汽车发动机-平均转速3000RPM-2万公里-约300hs ，约5.4千万运动周期。  Conclusion - Compressor valves have a very hard life! Valve designs have developed over many years to develop specific types for specific applications  从这个角度看，压缩机气阀能运行8000h真不容易。气阀设计经过多年发展，针对具体工况，需要设计 特定的气阀。 4 PROPRIETARY AND CONFIDENTIAL Valve Fundamental 气阀基础 Basic Valve Principles:气阀基本原理  Valves rely solely on pressure differential and flow forces to operate 气阀仅仅依靠压差和气体力启闭  Inlet (Suction), Outlet (Discharge) are one way valves 气阀是单向阀  Sealing element/s (plate / ring / poppets) move between seat and guard 密封原件在阀盖阀座之间运动  Valve closing is controlled by spring forces 弹簧控制气阀的启闭 7 PROPRIETARY AND CONFIDENTIAL Valve Fundamental 气阀基础 Basic Valve Principles气阀基本原理: • Start of piston motion at bottom dead centre (BDC), zero velocity, all valves closed 活塞在下止点的时候，速度为零，所有气阀处于关闭状态 Suction Head End (HE) 盖侧