精益生产之超市系统回顾.pptxVIP

Supermarket System超市系统;Objectives of this Module这个模块的目标;Topics主题;Jargon Buster专业术语;What is a Supermarket?什么是超市;What is a Supermarket?什么是超市？;Heijunka Box;What is a Supermarket?什么是超市？;What is a Supermarket?什么是超市？;What is a Supermarket?什么是超市？;Three Steps of Supermarket Design超市设计的3大步骤;Step1: Supermarkets Location第一步：超市选址 ;Close to the point of use as possible越靠近使用点越好 Direct delivery to the supermarket直接交货到超市 Minimize repeated handling 将重复搬运减少到最少;Step1: Supermarkets Location第一步：超市选址;Step1: Supermarkets Location第一步：超市选址;Step1: Supermarkets Location第一步：超市选址;Step1: Supermarkets Location第一步：超市选址;Group Exercise #1 团队练习 #1;Step 2: Supermarket Sizing第二步：超市大小;Step 2: Supermarket Sizing第二步：超市大小;The Plan for Every Part (PFEP) answers:单个零件计划解答了： How is the part purchased?零件如何进行采购？ Who produces this part?谁生产这个零件？ How is it packaged?零件如何包装？ How is the part received?零件如何收货？ Where is it stored?在哪里储存？ Where is its point of use?在哪里使用？ How is it delivered to point of use?如何交付到使用点? And much more.等等;Sample PFEP Data 数据的案例;Container length周转箱长度;PFEP Database PFEP数据库;For each part number in the supermarket:在超市中的每个零件编号： What is the average daily usage?平均每天用量是多少？ What is the incoming shipment size (days usage)?来料出货的大小（多少天的用量）？ How much buffer is required (days usage)?需要的缓冲库存（多少天的用量）？;Planned Maximum Inventory计划的最大库存 = Daily usage 每天用量 x Shipment size in days’ usage 出货的大小（多少天的用量） x Days’ usage purchased parts safety stock（采购件安全库存使用的天数）;Maximum Container Quantity最大周转箱数量 = Planned Maximum Inventory Level 计划的最大库存水平/ Container Quantity包装箱数量;Updating the PFEP 更新PFEP;Group Exercise #2团队练习 #2;Step 3: Design Delivery Routes第三步：设计送货路线;Step 3: Design Delivery Routes第三步：设计送货路线;Step 3: Design Delivery Routes第三步：设计送货路线;Material Handler Standard Work Example物料员标准作业的案例;PUSH-based Material Handling Route推动-基于物料搬运路线;PULL-based Material Handling Route拉动-基于物料搬运路线;;Group Exercise #3 团队连续#3;Running the Supermarket运行超市;Set minimum and maximum inventory levels for all parts in the supermarket在超市中设置最大及最小的库存水平 Lo