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AAR Manual of Standards and Recommended Practices
11/1/04 Wheels and Axles
M-967
ELECTROCHEMICAL METAL DEPOSITION FOR REPAIRING ROLLER
BEARING AXLE JOURNALS
Specification
M-967
Adopted: 1980; Revised: 1991, 2004, 2008
1.0 SCOPE
This document describes the certification requirements, equipment, materials, personnel require-
ments, quality control, and utilization of the electrochemical metal deposition process for repairing
roller bearing axle journals.
2.0 PROCESS DESCRIPTION
The electrochemical metal deposition process is an electrochemical metallizing process in which
the high current density technology of arc welding is applied to a concentrated electrolyte solution,
thus depositing metal without the use of either heat or immersion tanks. The solution is held in, or
pumped through, an absorbent material attached to an inert electrode (anode) that, in turn, is
attached to a DC power pack. The cathode lead of the power pack is attached to the workpiece, and
a current is passed through the solution. The result is a rapid deposition of metal onto the area
contacted by the anode. The process requires neither the pre-machining of base metal nor the sub-
sequent stress relief and embrittlement relief of the metal deposit. A motion between the anode
and the workpiece is required to produce high quality, uniform deposits.
3.0 APPLICATIONS
The electrochemical metal deposition process can be used effectively on specific surfaces, as listed
in the AAR Manual of Standards and Recommended Practices, Section G-II, paragraph 1.2.7,
where a metal deposit is required for restoration of original dimensions on roller bearing axle jour-
nals and dust guards.
4.0 GENERAL REQUIREMENTS
4.1 Equipment
Equipment
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