美卓纸机OptiFormer成形部中文培训讲义（上）.pptVIP

* OptiFormer -沟纹吸水箱 真空调节 为了调节真空度，真空管道上装有一个截至阀和一个空气补偿阀。 在吸水箱的操侧装有一个真空表，位于吸水箱上的机架上。 真空度 max. - 25 kPa * * * * * * * * Dewatering on OptiFormer General The stock coming from the headbox is couched on the OptiFormer and roughly 98 % of the water in the stock slurry is removed. Water is removed on the former through both the inner and outer fabrics. This two-sided dewatering produces a symmetric filler distribution in the paper. Dewatering Drainage from the stock suspension is effected by various dewatering elements (forming roll, loading unit, vacuum unit , curved suction box, couch roll and high-vacuum suction box). Figure 6 illustrates dewatering with the forming section elements. Approximately 45-55% of the dewatering on the OptiFormer occurs through the outer fabric. Dryness after the former is 17...19 %. * * Pulsating drainage occurs on the loading unit. This is produced by the loadable blades located on the inner fabric side and by the fixed vacuum unit blades located at the loading unit, on the outer fabric side. Additionally, drainage through the outer fabric can be adjusted with the vacuum unit vacuum. * * * * * * DESIGN AND OPERATING PRINCIPLE The curved suction box is equipped with a ceramic slotted cover. The cover slots contain finger-like suction width adjustor blocks, which can be set at the desired suction width. The suction box has one suction chamber with adjustable vacuum. The water drained from the web is fed to a water separator through a suction pipe from the back side of the suction box. A curved suction box with a max. vacuum of 30 kPa is located between the vacuum unit and couch roll. Metso Learning ? Metso Paper, Inc. 2008 美卓纸机OptiFormer 成形部培训资料 （上） * 成形部PYLFPM1 * OptiFormer – 成形工艺 OptiFormer成形部是一个辊和刮刀组成的夹网成形器，主要为书写印刷纸种生产设计。 可以根据所用原料的性能选择合适的工艺，针对每一纸种进行成形部的优化。 OptiFormer 成形部包括一个成形辊，加压单元和抽吸单元。加压刮刀配合抽吸单元的真空，提供一个比较精确的脱水压力分布控制。此区域对纸张质量性能的影响最大。 流浆箱的浆流直接进入由内网和成形辊形成的夹网成形器，在伏辊的包角区域，在恒定压力下，纸幅的上下表面同步脱水，其过滤表面保证较高的细小纤维和填料的留着。成形辊的脱水量，将影响纸幅中填料的Z向分