汽车消声器机器人焊接工作站的研究-毕业论文.docxVIP

毕业设计（论文） 题 目 汽车消声器机器人焊接工作站的研究 摘 要 汽车消声器在汽车行业中占有重要作用，焊接复杂程度高、数量比较大的特点，传统的制造方式主要是以手工焊接为主，这种焊接方式效率低，工期长，精度低。 本课题采用UG进行3D模型的建立，导入Robotstudio软件中建立虚拟焊接工作站、进行焊接路径规划、离线编程、实现焊接模拟仿真。 本课题针对消声器焊接工作站根据产品的特点制定了合理的工装夹具使用三轴变位机实现了单机双工位，实验中进行了合理的焊接路径规划，焊枪姿态的设定，焊枪无干涉，时间节点合理，满足生产要求，进一步提高了生产效率，该方案通过采用合理的焊接工装夹具大幅度减少工人劳动成本，降低人工费用，改善作业环境，准确固定汽车消声器、确定消声器的焊接位置、保证焊缝尺寸精度和焊接质量。在该工作站的工装夹具仍需人工卸载夹装，智能化程度有待进一步提高。 关键词：三维制图 机器人工作站 工装夹具 路径规划 模拟仿真 Abstract The automobile muffler plays an important role in the automotive industry. However, its welding complexity is high and the number is large. The traditional manufacturing method is mainly manual welding. This welding method is low efficiency, long duration, and low accuracy.Based on the above factors, a welding workstation, off-line programming, welding path planning, and welding simulation simulation scheme are proposed using the model established by UG and 3Dmax. This experiment uses a three-axis displacement machine to achieve a single machine double work position, which further improves the production efficiency. This plan can reduce workers labor costs, reduce labor costs, and improve the operating environment by adopting a reasonable welding fixture. The welding position of the muffler is determined, and the welding precision and welding quality of the muffler are guaranteed. Finally, the purpose of improving production efficiency and reducing production costs is achieved. The fixture in this workstation still needs to be manually unloaded and clamped, and the intellectualized degree needs to be further improved.Key words: 3D mapping ; Robotic Work Station ; Tooling fixture ; Path planning ; Simulation 目 录 目录 TOC \o 1-3 \h \u 摘 要 I AbstractII 1 绪 论 1 1.1 机器人在现代产品生产中的应用 1 1.2 弧焊机器人离线焊接仿真研究现状 1 1.2.1国外研究现状 1 1.2.2国内研究现状 2 1.3 课题意义 3 1.4 课题研究内容 3 2 汽车消声器结构及焊接性分析 4 2.1 汽车消声器的来源以及作用 4 2.2 汽车消声器的结构分析 4 2.3 汽车消声器的分析 7 2.4 汽车消声器的机器人焊接性分