过程失效模式及后果分析(PFMEA)(ppt61)中英文.pptx

;;;;;;;PFMEA is focussed on the Product PFMEA 关注对产品的影响;;;;;;;;;;;;;;;;;;; ;过程流程图;;;;;5. List the potential process failure modes 列出可能的过程失效模式;Typical Failure Modes，几种典型失效模式 diameter out of spec.，直径超差 missing seal，漏装密封垫 cut strands，切破线皮 misoriented part，部件方向错 insufficient solder，焊剂不足 too much solder，焊剂过量 NFO，未充满 Flash，飞边;Note，注 Assume that incoming product and materials are correct 假设来料没问题 Assume that the product as designed will meet requirements 假设产品设计能够满足客户需求;6. Derive the potential effects of each failure 列出每一失效模式的所有可能后果;Customer complaints are a useful source of information 顾客抱怨是非常有用的信息来源;An effect can be，后果可能为 complete loss of function，功能完全丧失 degradation of performance or quality，质量或性能降低 damage of process equipment，设备受损 injury to an operator，员工受伤 shut-down of an assembly line，停线;Effects of failure often show up as a chain of events, from immediate effect to the ultimate effect on the customer，失效的后果通常表现为从对顾客的直接影响到最终影响等一系列连锁反应 It is recommended that these chains be developed for each failure mode and recorded on the FMEA form 建议针对每一种失效模式找出这些连锁反应，并记录在FMEA表上 use a tree diagram 运用树形图;Effects on the process，对过程的影响: 9-10 may endanger machine or operator， 可能导致设备或人员受损 6-8 scrap，报废 4-5 sort and rework，检验、返工 2-3 rework on-line，线上返工 1 no effect，无影响 consider also the effects on the customer 还要考虑对顾客的影响;;8. Determine potential cause(s) of each failure mode 确定每一失效模式的可能原因;;;9-10 Failure almost inevitable，失效几乎不可避免 7-8 Similar processes that have often failed in the past，以前类似过程常常失效 4-6 Similar processes that have occasional failures，类似过程偶尔失效 1-3 Similar processes that have experienced isolated failures，类似过程仅有过个别失效;;Causes and EffectsHarness Clamp;Causes and EffectsWiring Assembly;Causes and EffectsWiring Assembly;;Assign currently used process controls to failure modes and causes，针对失效模式或原因列出现行的过程控制手段 Used on similar processes in the past，以前类似过程如何控制 Can be of any Type: 1, 2, or 3, or any combination，可以是1、2、3类或