连铸辊堆焊修复技术研究及应用.docx

万方数据 万方数据 连铸辊堆焊修复技术研究及应用 专 业： 材料工程 硕 士 生： 徐 斌 导 师： 杜忠泽 教 授 刘俊良 高 工 摘 要 针对新钢连铸辊的使用情况，分析了不同连铸辊的失效形式，根据新钢连铸 辊的材质情况，选用焊丝 1Cr13Ni4Mo2，焊丝直径Ф3.2mm，匹配烧结焊剂 SJ301, 对不同直径大小的连铸辊进行堆焊试验，通过化学成分的分析、金相组织的观察 及宏观硬度的测定等手段对连铸辊表面堆焊层部位前后变化进行了系统分析。结 果表明不同直径的连铸辊热影响区组织不一样，直径小的晶粒较粗大，并有铁素 体存在，较大直径连铸辊组织基本由索氏体组织组成；不同直径大小的连铸辊， 焊缝组织基本相同，都是由马氏体+少量的铁素体组织组成。同时随着辊径的增大， 相对应的每层硬度略有增加。相同辊径大小的连铸辊从第一层到第三层硬度逐渐 减少。 对不同辊径大小的连铸辊采用不用的焊接工艺参数，进行堆焊试验后再采用 不同的热处理工艺，研究了不同的热处理工艺对堆焊层的影响，结果表明随着退 火温度的增大，连铸辊表面硬度逐渐降低；随辊径的增大连铸辊表面硬度增加。 随着退火温度由 580℃到降低到 500℃，焊缝组织也由贝氏体组织转变成马氏体组 织。 通过对不同的连铸辊采用不同的焊接工艺及热处理工艺进行堆焊，投入到连 铸机生产过程中，经证明采用堆焊的连铸辊寿命明显高于新辊水平，为此堆焊后 的连铸辊体现出良好的经济效益。 关键词：连铸辊；堆焊工艺；组织性能；热处理；应用 Research and Application on the Surfacing Welding Technology of the Continuous Casting Roll Specialty: Materials Engineering Name: XU Bin Instructors: Professor DU Zhong-ze Senior Engineer LIU Jun-liang Abstract It was Analyzed the different failure mode of the continuous casting roll By The use of continuous casting roll. The material of the continuous casting roll, selection of welding wire 1Cr13Ni4Mo2, wire 3.2mm diameter, matching agglomerated flux SJ301,to the surfacing welding testing, By means of analysis the chemic component, optical structure and measuring the hardness, the samples with the hardface layer of continuous casting roll were studied. The results show that the microstructure in heat affected zone are not the same in the continuous casting roll diameter, the grain is coarse in the smaller diameter roll, mainly containing ferrite, larger diameter of roll casting microstructure is mainly composed of sorbite organization; continuous casting roller of different sizes, the weld microstructure are the same, is composed of martensite and a small amount of ferrite. At the same time as the roll diameter increases, the hardness of each layer corresponding to slightly increase. Continuous casting roll the same roll diameter decreased from the first layer to the third layer hardness. For different roll diameter of roll casting size w