传感器应用技术(资源库课程)远场涡流管线内外壁腐蚀成像系统介绍13工程实例.pdf

锅炉水冷壁管 爬行器检测 Inspection Report for Sask Power Corp. Queen Elizabeth Gen Station Unit #3 Boiler, Water wall tubes October 24 to 28, 2005 Scope: Inspect every 5th tube on the four water walls in order to obtain an overall condition assessment of Boiler #3 water wall tubes. Report results in tabular and graphic formats. Equipment: A Ferroscope 308, 16 channel RFT instrument was used in conjunction with a magnetic Wall Crawler™ and 12 channel E-PIT™ probe to inspect the tubes. The equipment uses a proprietary electromagnetic technique, similar to Remote Field Testing (RFT), which impresses a low frequency A.C. signal into the tubes. The interaction of the field and the tube is affected by wall degradation, thermal fatigue, welds, hydrogen damage, blisters and other defects. The changes in the field are measured by the Ferroscope, and are recorded and displayed on a lap-top computer. Fig-1, Ferroscope and lap-top Russell N.D.E. Systems Inc. Confidential Report 11/3/2005 2 Fig-2 Magnetic Wall Crawler, data cable and safety rope View is of crawler high up on South Wall. Calibration: The equipment was calibrated using a SA-178 C tube with nominal wall of 0.192 and diameter 2.5. This is nominally the same tube as those in the boiler. The calibration tube had 0.250 diameter, internal flat bottom holes of 30%, 50% and 70% depth plus an internal wall reduction to 0.165. In addition, the cal tube had external flat bottom holes of 30%, 50% and 70% depth. All defect signals were clearly visible within the calibration run data. Technique: The crawler was positioned approximately 45 above the boiler floor on al