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5 years Strategy plan
Mar 2015
Vision Objectives
Vision:
To be No.1 tub plant in Kohler worldwide in terms of quality, efficiency, safety, yield, automation and sustainability
Objectives:
To obtain world class in safety performance, to be No.1 in foundry industry by reducing 50% of DART and RIR.
To maintain Cast Iron yield at 92% and Acrylic yield at 99% from year 2014 to 2019; to improve efficiency (Direct Labor Man hour/Unit) ) of Cast Iron from 4.00 to 3.50 and Acrylic from 2.25 to 2.00 by 2019 through automation and stabilized worker turnover.
To improve automation to be 59.6% of Cast Iron and 78.3% of Acrylic by 2019.
To reduce environmental footprint by 5% year over year through reduce energy consumption and emission, forbid unorganized emission, and development sustainably.
2
Strategic Plan
Objective: To obtain world class in safety performance, to be No.1 in foundry industry by reducing 50% of DART and RIR
Strategy :Reduce DART from current 0.3 to 0.15 by 2019
Strategy :Reduce RIR from current 0.8 to 0.4 by 2019
Action 1: Standardize all the systems according to headquarters’ EHS requirements and government regulations, manage by rules
Action 2: Sign Safe Responsibility Statement by all stuff to understand the responsibility
Action 3: Pay attention to the scene, raise ’vigilance ratio’, make an inspection tour of main workshop twice a day by EHS dept.
Action 4: Improve BBS and employee safety awareness, ensure every operators can take part in BBS once in a year
3
Strategic Plan
Objective: To maintain Cast Iron yield at 92% and Acrylic yield at 99% from year 2014 to 2019; to improve efficiency (Direct Labor Man hour/Unit) ) of Cast Iron from 4.00 to 3.50 and Acrylic from 2.25 to 2.00 by 2019 through automation and stabilized worker turnover.
Strategy 1: Improve DL Man hour/unit of Cast Iron from current 4.00 to 3.50 by 2019
Action 1: combine the position of spray and mending in GC shop to raise the robot spray output
Action 2: replace p
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